Measuring fibre orientation and predicting elastic properties of discontinuous long fibre thermoplastic composites

Elastic properties in critical areas of 3 D shells made from discontinuous long fibre (DLF) composites are difficult to determine via traditional methods, due to the heterogeneity of the material and the geometry of the part. In this paper, a method is proposed to predict the local modulus of DLF composites based on a micrograph of the polished edge of a specimen. The position and orientation of each fibre are extracted from the micrograph and used in conjunction with classical lamination theory to predict the elastic modulus. Fibre discontinuity is accounted for by including a correction factor based on the Cox formula for averaged elastic constants. Model predictions successfully matched the experimental tests results. In a previous study, material flow during compression moulding of recycled DLF panels led to anisotropic behaviour, which was hypothesized to be caused by chip alignment in the flow direction. By using the proposed method, chip alignment due to flow was confirmed and the anisotropy in the elastic modulus was accurately predicted.