Abstract
Zinc oxide (ZnO) nanostructures were in situ synthesized on the surface of cotton fabric via a simple wet chemical route for providing antimicrobial activity and ultraviolet (UV) protection. Surface morphology and surface chemistry were characterized by scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy. Antibacterial activity was evaluated against Gram-negative Klebsiella pneumonia and Gram-positive Staphylococcus aureus bacteria. UV-blocking ability was investigated by measuring the ultraviolet protection factor (UPF) value in the range of 280–400 nm according to AATCC Test Method 183-2004. SEM images revealed that significant amounts of hierarchical ZnO nanostructures were homogenously formed on the fibers’ surface; most of them are bundle/flower-like particles having different sizes. Antibacterial tests showed that the ZnO-coated fabric possesses good bacteriostatic activity against two representative bacteria, demonstrated by the zone of inhibition. However, there was no reduction in the number of bacteria, proving the lack of bactericidal activity. The UPF value of the ZnO-coated fabric was increased to 105.61, which demonstrate its excellent ability to block the UV radiation. The washing durability was also confirmed by performing repeated home laundering.
In recent years, due to the novel properties of semiconductor and metal nanostructures, their application in the field of textile finishes has increased rapidly.1–18 Textile materials functionalized with these nanostructures have proven to be useful for many applications, such as hydrophobicity,1–4 antimicrobial,5–10 ultraviolet (UV) protection11,12 and self-cleaning.13–17 substrates. However, more interesting and progressive works in the field of textile finishes are the construction of bifunctional or multifunctional fabrics using various nanostructured materials. The finished fabrics can offer multiple innovative characteristics (antimicrobial, water repellent, self-cleaning, UV blocking, electrical conductivity, etc.) simultaneously, which broadens the practical areas of the final product.19–24
ZnO, as one of the multifunctional inorganic nanoparticles, is biosafe, biocompatible and exhibits excellent electrical, optical, chemical and biological properties.25–30 ZnO nanostructures can be synthesized, with different techniques at certain conditions, into a variety of morphologies including nanowires, nanorods, tetrapods, nanobelts, nanoflowers, nanoparticles, etc., that makes it suitable for various applications.
There are many reports on the considerable antibacterial activity of ZnO nanostructures.31–34 The advantage of using this inorganic oxide as an antimicrobial agent is that it contains mineral elements essential to humans and exhibits strong activity. Therefore, the application of ZnO nanoparticles to textile materials has been the object of several studies aimed for producing antibacterial textiles.35–38 In addition to antimicrobial activity, it is reported that ZnO-coated textiles have good UV-protection properties.39–41 For instance, cotton fabric containing micro-sized dumbbell-shaped ZnO particles demonstrated complete UV blocking (280–400 nm) with a unique ultraviolet protection factor (UPF) of 800. 39 The transmission of the treated fabric was about 10% lower than that of non-treated fabric and implied a transparent finishing process.
In situ reduction of metal ions on fibers/fabrics is a promising method that results in a more uniform dispersion of nanoparticles. In this method, metal ions are initially adsorbed onto fiber surfaces by electrostatic or Van der Waals forces and then post-treated with reduction treatment, to reduce metal ions into nanoparticles. By taking advantages of this method, various metal nanoparticles, including Au, 2 Ag,19,42,43 ZnO 35 and CuO, 10 were successfully synthesized on fibers/fabrics.
In this paper, the potential application of ZnO nanostructures for simultaneous antibacterial and UV-blocking finishes of cotton fabrics has been investigated. ZnO nanostructures were in situ synthesized on the surface of cotton fabric via an efficient wet chemical route, which is simple and straightforward. The applied method offers advantages of being cleanroom free, cost efficient and widely applicable. As-obtained fabrics with a high content of hierarchical ZnO nanoparticles showed good antibacterial activity and excellent UV-blocking properties.
Experimental details
Materials
All the reagents, including zinc nitrate (Zn (NO3)2.6H2O), ammonium chloride (NH4Cl), urea and 25 wt.% aqueous ammonia solution, were supplied by Merck and were used as received. Desized, scoured and bleached plain woven cotton fabric was supplied from Yazd Baf Co. Ltd, Iran. Before being used, the fabric was washed in warm water using a non-ionic detergent to ensure removal of residual chemicals. After washing, the fabric was rinsed with warm water three times, thoroughly with cold water and then oven dried at 75℃ for 60 min. Deionized water (18.2 MΩ cm) from a TLA GenPure ultrapure water system (Germany) was used in all experiments.
In situ synthesis of ZnO nanostructures on cotton fabrics
ZnO nanostructures were prepared based on the method of Wu et al. 44 with some modifications. One gram of fabric was transferred into a 100 mL aqueous solution, which contained 0.005 mol Zn (NO3)2·6H2O. After 15 min, 0.02 mol NH4Cl, 0.01 mol urea and 5 mL ammonia solution were added to the reaction vessel. The system was rapidly heated (10℃/min) to 90℃ and kept for 60 min. The pH value of whole system was maintained at 10 ± 0.5 and the reaction was carried out under magnetic stirrer (300 rpm). After reaction, the fabric was removed, rinsed by distilled water several times, then air-dried for 60 min and finally oven cured at 150℃ for 10 min to ensure particles’ adhesion to the fibers’ surface.
Scanning electron microscopy
Microscopic investigations on specimens were carried out on an AIS-2100 or a KYKY-EM 3200 scanning electron microscope. Specimens were mounted on conductive carbon adhesive tabs and examined after gold sputter coating. To determine the elemental composition of the fabric surface, an energy-dispersive X-ray spectroscopy (EDS) detector was used with the AIS-2100 scanning electron microscope. Digital images taken from a scanning electron microscope were analyzed by Microstructure Measurement software for measuring the size of the particles.
ZnO content
An inductively coupled plasma-optical emission spectrometry (ICP-OES) simultaneous charge-coupled device (CCD) was used on Varian Vista Pro, Australia, to measure the quantity of ZnO concentration on the fabric samples.
Antimicrobial assessment
Antimicrobial activity of the ZnO-coated fabrics was studied using two different standard methods: ISO 20645-2004 (Agar diffusion plate method) and AATCC 100-2004 (modified colony counting method). The former method shows bacteriostatic activity, whereas the latter method demonstrates bactericidal activity. Klebsiella pneumoniae (K. pneumoniae, ATCC 10031, Gram-negative bacterium) and Staphylococcus aureus (S. aureus, ATCC 25923, Gram-positive bacterium) were used as model challenge microorganisms. The tests were performed under dark and UV lighting (λ = 254 nm; 20 W) conditions. In this agar diffusion method, two-layered agar plates were prepared. The lower agar layer consisted of 10 mL of ordinary agar, whereas the upper layer consisted of 5 ± 1 mL agar inoculated with bacteria, whereby 1 mL of bacteria working solution with a concentration of 1−5 × 108 colony forming units per milliliter (CFU/mL) was added per 150 mL of agar. Circular cotton specimens, diameter about 18 mm, were uniformly pressed on the agar and incubated for 24 h at 37 ± 1℃. After incubation, the antibacterial effect of the fabrics was assessed by evaluating different parameters: the growth of the bacteria underneath and the presence of at least 1 mm of inhibition zone around the specimen. Ideally, no bacterial growth should be observed on the fabric. Thus a “no growth” category represents “ideal” antibacterial efficacy; that is, no bactericide elutes into the bulk of the agar with no bacterial growth on the cotton. The average width of a zone of inhibition around the test specimen was calculated using the following equation:
UV-protection measurement
The UPF rating system measures the UV protection provided by fabric. The UPF is defined as the ratio of the average effective irradiance calculated for skin to the average UV irradiance calculated for skin protected by the test fabric. UV-blocking properties of the cotton fabrics were evaluated according to AATCC Test Method 183-2004 (Transmittance or blocking of erythemally weighted UV radiation through fabrics) with a Lambda 35 UV-visible spectrophotometer. The UPF was calculated using mean percentage transmission in the UVA region (315–400 nm) and mean percentage transmission in the UVB region (280–315 nm) according to the following equation:
Laundering durability
Laundering durability was performed to evaluate the stability of antibacterial and UV-protection properties of the fabrics in analogy to the ISO 105-C02:1989(E) method. In order to get sufficient rubbing and reflect true laundering durability under normal conditions, the ZnO-coated fabrics were washed with other loading cotton fabrics. The ZnO-coated and non-treated (control) fabrics (each one gram) were immersed into an aqueous solution containing 5 g/L Triton X-100 non-ionic detergent, at liquor ratio 50:1. The bath was thermostatically adjusted to 50℃. The test was run for 45 min at 750 rpm. The samples were then removed, rinsed in cold distilled water and held under cold tap water for 10 min and dried at room temperature. The cotton samples were subjected to laundering for one and five cycles.
Colorimetric measurements
Color measurements were performed on a Lambda 35 UV-visible spectrophotometer using the CIE L* a* b* color space at D65/10°. The color difference (ΔE) between the control and the ZnO-coated samples was calculated using the Equation (1):
Results and discussion
Surface morphology and surface chemistry
The coating process involves the in situ generation of ZnO nanoparticles on the fabrics’ surface in a one-step reaction. ZnO nanoparticles are formed according to the following reactions:
Morphological changes of the cotton fabric treated by solution of zinc nitrate can be clearly seen from the scanning electron microscopy (SEM) images (Figure 1). Compared to the SEM images of the control cotton (Figure 1(a)), the presence of ZnO nanostructures on fibers’ surface is clearly distinguished. Hierarchical ZnO nanostructures are formed and distributed on the surface. Particles are in two different structures: bundle-like (Figure 1(b)) and flower-like (Figure 1(c)). Bundle-like particles are composed of a few rods with the length of 2–4 µm and the width of 200–800 nm, adhered together with different forms, whereas flower-like particles are consist of many single rods aligned in a radial way from a center and having the length of 1–2 µm and the width of 50–300 nm. The reason for the formation of the two different morphologies is not clear for us and an intensive investigation of this aspect is needed and is still ongoing in our research group. Therefore, a more detailed study concerning this topic will be discussed in a later publication.
Scanning electron microscopy images of the control fabric (a) and the ZnO-coated fabric at different surface positions (b) and (c). The high-magnification image of the ZnO particle is shown in (d).
EDS measurements were carried out for chemical characterization of the fabric surface. The representative EDS patterns are shown in Figure 2. Peaks at about 0.5 keV are characteristic for oxygen and Zn signals are located at about 1.0, 8.6 and 9.6 keV. The peaks of Au were observed at about 2 keV, which are from the gold coating. The EDS results reveal that the prepared nanostructures are certainly composed of Zn and O. The concentration of Zn element was 99.38 wt.% and the ZnO quantity was 133.7 g/kg, which was measured by EDS and ICP-OES methods, respectively. It should be noted that the ZnO content determined by EDS is always different from the actual amounts on materials. This discrepancy is experienced because although the penetration depth of EDS is about 500 nm, most ZnO particles are localized on the outer surface of cotton fibers.
9
Energy-dispersive X-ray spectroscopy spectra of the control (a) and the ZnO-coated (b) fabrics.
Antibacterial properties
Antibacterial properties of the ZnO-coated fabrics were evaluated against Gram-negative K. pneumonia and Gram-positive S. aureus bacteria. The agar diffusion technique was used to probe the bactericidal effect of the fabrics toward bacteria. Cotton substrates were placed on bacteria-inoculated agar plates and were visualized for antibacterial activity (Figures 3 and 4). The antibacterial activity was assessed by evaluating different parameters: the growth of the bacteria underneath and over the fabric and the presence of at least 1 mm of inhibition zone around the fabric (Table 1). Control samples exhibited no zone of inhibition for either strain. In addition, the growth of bacteria was observed underneath the specimens, which demonstrates the lack of antibacterial effect. A distinct zone of inhibition (areas with no bacterial growth, larger than 1 mm) was observed around the ZnO-coated fabric in contact with K. pneumonia and S. aureus, indicating complete inhibition of the bacterial growth. Nearly the same inhibition zone was observed for the samples in the dark and the samples exposed to UV light, which shows the effectiveness of synthesized ZnO particles in the incidence of antimicrobial effect, even without the presence of light. The difference in the inhibition zone diameter suggests that the ZnO-coated fabrics have better antibacterial effects against S. aureus and Gram-positive bacteria than K. pneumonia and Gram-negative bacteria. The reason for the greater sensitivity of Gram-positive bacteria to ZnO than Gram-negatives is probably due to the difference in their cell walls and is fully described by Tayel et al.
46
The cell wall of the Gram-negative bacteria consists of lipids, proteins and lipopolysaccharides that provide effective protection against biocides, whereas that of the Gram-positive bacteria does not consists of lipopolysaccharides.
Antibacterial activities of the control fabric (top), the ZnO-coated fabric (right), the ZnO-coated fabric after one cycle of washing (bottom) and the ZnO-coated fabric after five cycles of washing (left), placed on the agar plate inoculated with K. pneumonia. The image on the right is for the same samples under ultraviolet radiation. Antibacterial activities of the control fabric (top), the ZnO-coated fabric (right), the ZnO-coated fabric after one cycle of washing (bottom) and the ZnO-coated fabric after five cycles of washing (left), placed on the agar plate inoculated with S. aureus. The image on the right is for the same samples under UV radiation. Tested response of S. aureus and K. pneumonia strains to the control and the ZnO-coated fabrics, before and after one and five cycles of washing + indicates the growth underneath of the fabric, and ++++ indicates the presence of a significant (at least 1 mm) inhibition zone around the textile.

The antibacterial effect of ZnO particles can be explained by several mechanisms, including the production of reactive oxygen species as reported by Applerot et al. 47 The probable production of free radicals under dark conditions or other toxicity mechanisms additional to reactive oxygen species production is proposed by performing the entire assay steps under dark conditions to avoid the possible effects of released reactive oxygen species from ZnO nanoparticles. 46
Quantitative evaluation was performed according to AATCC 100-2006 standard method under dark and UV lighting. As expected, no reduction of S. aureus and K. pneumonia was found on the control cotton fabric. Moreover, there was actually an increase in the number of bacteria recovered from the inoculated sample after 24 h of incubation compared to the sample at “0” contact time, indicating that bacteria can use pure cotton as a substrate. 45 Also, for the ZnO-coated fabric, an increase in the number of both strains compared to the sample at “0” contact time was observed, which shows a lack of bactericidal activity. It should be noted that the growth of bacteria was higher in the case of control cotton as compared to the ZnO-coated fabric. These results demonstrate that the antibacterial activity of the formed ZnO particles is limited to the biostatic, rather than the biocidal. They inhibit the growth of bacteria, but do not kill them.
In order to determine the washing fastness of the ZnO-coated fabric, fabrics were washed according to the Experimental details section. Images of the zone of inhibition of the washed fabrics are shown in Figures 3 and 4. As compared to the samples before washing, the bacteriostatic activity of the fabrics was not reduced even after five cycles washing. Moreover, the larger inhibition zone was formed on the agar inoculated by the S. aureus. For the washed samples, again, similar results were obtained under dark and UV radiation. In order to understand the observed results of the inhibition zone, SEM images of the washed samples was taken and also the amount of ZnO content was determined. From the SEM images of the washed samples (Figure 5), it is obvious that some of the micron-size agglomerated particles are removed from the one cycle washed sample, whereas the removal of these agglomerates is nearly complete in the case of five cycles washed sample. However, high resolution image of the five cycles washed sample demonstrate that the high number of individual and aggregates polygonal particles having the nanometer size (less than 100 nm) are still exist on the fiber surface. ZnO content of the fabrics were measured to be reduced from 133.7 to 95.0 and 30.4 g/kg, after one and five cycles washing, respectively. This shows the removal of about 29% (one cycle of washing) and 77% (five cycles of washing) of ZnO particles from the ZnO-coated fabric. So, from the results of the inhibition zone and the ZnO content, it can be concluded that the antibacterial activity of the samples comes from the nanoparticles rather than microparticles. Quantitative assessment was also performed. Increase of the bacteria colonies for both strains was observed to be the same as before washing, which demonstrates the lack of bactericidal activity.
Scanning electron microscopy images of the ZnO-coated fabric after one (a) and five (b) cycles washing. Image (c) shows the higher-magnification of (b).
UV protection
To quantify the protective effect of textiles, the SPF was determined. The SPF is the ratio of the potential erythemal effect to the actual erythemal effect transmitted through the fabric by the radiation and it can be calculated from spectroscopic measurements. The larger the SPF, the more protective the fabric is to UV radiation. 48 Unlike the sun protection factor (SPF), which traditionally uses human sunburn testing in a laboratory environment, UPF measures both UVA and UVB radiation transmittance using a laboratory instrument (Spectrophotometer) and an artificial light source and translates these results using a mathematical expression based upon the sunburn action spectrum (Erythema action spectrum) integrated over the UV spectrum. Typically, a fabric with an UPF of >40 is considered to provide excellent protection against UV radiation. 49
UV (ultraviolet)-blocking properties of the control and the ZnO-coated fabrics, before and after one and five cycles of washing
UPF: ultraviolet protection factor
Figure 6 shows the UV-blocking spectra of the cotton samples, which are in accordance with their UPF values. The blue line represents the UV transmittance curve of the control fabric, indicating that a high percentage of the UVA and UVB light can penetrate the cotton. The UV-blocking ability of the control fabric is higher in the UVB region. The red line represents the UV transmittance curve of the ZnO-coated fabric, indicating that it can block almost all of the UVB and a high percentage of the UVA radiation. UV transmittance after 370 nm increased, and the lowest blocking is in the range of 370–400 nm. Since the actual damage to human skin from UV radiation is a function of the wavelength of the incident radiation, with the most damage done by radiation in the 300–320 nm range, then textiles must demonstrate effectiveness in this range.
48
Obtained results reveal that the ZnO-coated fabric can provide excellent UV blocking to the cotton textiles in the mentioned range. The UV absorption properties of ZnO are due to its intrinsic optical band gap energy, which is around 3.3 eV (∼370 nm).
50
The ZnO particles can absorb light with the energy of hv that matches or exceeds their band gap energy. The band gap energy of ZnO lies in the UV range of the solar spectrum, and therefore ZnO particles block UV radiation.
39
Ultraviolet-blocking spectra of the control fabric (blue line), the ZnO-coated fabric (red line), the ZnO-coated fabric after one cycle washing (green line) and the ZnO-coated fabric after five cycles washing (pink line). (Color online only.).
Washing durability in regard to UV protection was evaluated, too. It can be seen from Figure 6 (green line) that the UV-blocking efficiency of the ZnO-coated fabric increased after one cycle of washing. Also, the results of UV transmittance and UPF measurements (Table 2) demonstrated that transmittance in the full range of UVR decreased. This observation is consistent with the results of previous works that demonstrated laundering significantly increases the UPF of the cotton fabric due to reduction in fabric porosity associated with shrinkage.50–52
However, after five cycles of washing, the UV-blocking efficiency decreased with the UPF value of 54.67. The reason for this is that most of the ZnO particles are removed from the fabric as determined by measuring the ZnO content in previous sections. However, the UPF value is higher than 40, which demonstrates excellent ability to block UV radiation.
Reflectance spectra and color coordinates
The impact of the treatment of cotton fabrics with ZnO nanostructures on the color of the samples was investigated by reflectance spectrophotometry. The reflectance spectra of the control and the ZnO-coated fabrics, before and after one/five cycles of washing, are shown in Figure 7. The obtained spectra show that the reflectance percentages of the coated samples were affected. For both ZnO-coated and one-cycle washed samples, the reflectance percentage increased, whereas after five cycles of washing, it decreased and reached near the control sample. The results of color differences are given in Table 3. The ΔE value between the control and the ZnO-coated fabric is 3.0 and after one cycle washing, it increased and reached 3.72. However, after five cycles of washing, ΔE decreased to 0.97, due to removing the high amount of ZnO particles proved by the ICP results. Therefore, these results show little effect of the formed ZnO nanostructures on the color change of the cotton fabric.
Visible spectra of the control fabric (blue line), the ZnO-coated fabric (red line), the ZnO-coated fabric after one cycle washing (green line) and the ZnO-coated fabric after five cycles washing (pink line). (Color online only.). Color coordinates (CIE L* a* b*) and color differences (ΔE) of the control and the ZnO-coated fabrics, before and after one and five cycles of washing
Conclusions
ZnO nanostructures were in situ synthesized on the surface of cotton fabric thorough a simple and efficient wet chemical method. The ZnO-coated fabric showed bacteriostatic activity against both Gram-positive S. aureus and Gram-negative K. pneumonia bacteria, as demonstrated by the zone of inhibition formed around the fabric surface. However, bactericidal activity was not found. Excellent UV-blocking ability of the finished fabric, particularly in the region of the UVB (280–315 nm), was confirmed. The ZnO-coated fabric preserved very good durability in regard to antibacterial activity and UV protection, even after five cycles of washing. It is expected that these ZnO-functionalized cotton fabrics have a high potential for the preparation of advanced multifunctional textiles.
Footnotes
Funding
This research received no specific grant from any funding agency in the public, commercial or not-for-profit sectors.
