Improving compositional homogeneity of CF53 steel products by modifying their solidification structure and F-EMS intensity

In this article, based on the mechanism of stirring induced solute washing, the solidification characteristics of CF53 steel for camshafts were systematically studied through industrial casting tests and numerical simulations, focusing on the impact of solidification structure and final electromagnetic stirring (F-EMS) on solute distribution homogeneity in the core area of the bloom casting. The results indicate that excessive columnar crystal development, coupled with inappropriate use of F-EMS, can lead to significant negative segregation in the bloom, resulting in the formation of “white bands” in the following rolling bar products. Compared with weak stirring, strong stirring can affect solutes at deeper levels between dendrites. By reducing superheat and casting speed, expanding the equiaxed crystal zone in the bloom's centre, and carefully controlling the stirring intensity of F-EMS to position the molten steel washing in the equiaxed crystal zone, along with maintaining a maximum tangential velocity of 0.0041 m/s, a substantial improvement in solute distribution homogeneity within the bloom's core area was achieved. The carbon range can be reduced from 0.093% to 0.032%. These findings offer a theoretical foundation and practical suggestions for enhancing the quality of CF53 steel bloom castings and their hot-rolled bar products used in camshaft manufacture.