Combined mechanical process recycling technology for recovering copper and aluminium components of spent lithium-iron phosphate batteries

The recycling processes of spent lithium iron phosphate batteries comprise thermal, wet, and biological and mechanical treatments. Limited research has been conducted on the combined mechanical process recycling technology and such works are limited to the separation of metal and non-metal materials, which belongs to mechanical recovery. In this article the combined mechanical process recycling technology of spent lithium iron phosphate batteries and the separation of metals has been investigated. The spent lithium iron phosphate batteries monomer with the completely discharged electrolyte was subjected to perforation discharge. The shell was directly recycled and the inner core was directly separated into a positive electrode piece, dissepiment, and negative electrode piece. The dissociation rate of the positive and negative materials reached 100.0% after crushing when the temperature and time reached 300 °C and 120 min. The crushed products were collected and sequentially sieved after the low-temperature thermal treatment. Then, nonferrous metals (copper and aluminium) were separated from the crushed spent lithium iron phosphate batteries by eddy current separation with particle size −4 + 0.4. The optimised operation parameters of eddy current separation were fed at speeds of 40 r min^-1, and the rotation speed of the magnetic field was 800 r min^-1. The nonferrous metals of copper and aluminium were separated by the method of pneumatic separation. The optimal air speed was 0.34 m s^-1 for the particle-size −1.6 + 0.4 mm and 12.85–14.23 m s^-1 for the particle-size −4 + 1.6 mm. The present recycling process is eco-friendly and highly efficient and produces little waste.