Modified xonotlite–type calcium silicate hydrate slabs for fire doors

Xonotlite-type calcium silicate hydrate slabs were examined under the thermal shock conditions in a solar furnace at the Plataforma Solar de Almeria which can reach a peak of 300 W/cm². We have studied the original slabs as well as those modified with a mixture of liquid sodium silicate including montmorillonite as thermal insulation materials for fire doors applications. The slabs were kept at 950°C for 1 h. We performed X-ray diffraction, thermogravimetry and differential scanning calorimetry analysis, scanning electron microscopy, Fourier transform infrared spectroscopy, and thermal conductivity measurements and determined N₂ adsorption/desorption isotherms. X-ray diffraction shows that during the thermal shock at 950°C xonotlite is converted to wollastonite. Specific surface areas of xonotlite slabs decrease due to release of crystalline water molecules. It is possible to maintain temperatures of the back door not exceeding 70°C while the front door is subjected to 950°C for 1-h time periods. The standard requires no more than 140°C at the back door.