Preparation of poly(butylene terephthalate)/modified organoclay nanocomposite via in-situ polymerization

Nanocomposites of poly(butylene terephthalate) (PBT)/modified montmorillonite organoclay were prepared via in-situ polymerization of terephthalic acid and butanediol in the presence of different clay content. Cloisite 30B, a commercially available amino modified montmorillonite, was modified with 3-aminopropytriethoxysilane (APS) through a silylation reaction. Morphology and properties of all samples were investigated using X-ray diffraction (XRD), transmission electron microscopy (TEM), Fourier-transform infrared (FTIR) spectroscopy, proton nuclear magnetic resonance (¹HNMR), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The extent of clay layers in samples was confirmed by XRD. Results of XRD and TEM showed that an exfoliation structure was produced in nanocomposites. Studies of crystallization showed that the presence of nanoclay leads to an increase in the crystallization rate and enhances the thermal stability of nanocomposites. Crystallization kinetics were described by the Avrami equation. Crystal growth was spherulitic. According to dynamic mechanical analysis (DMA), storage modulus of nanocomposites was remarkably improved compared with homo PBT. Moreover, a shrinkage test was carried out. Results showed a reduction in shrinkages along and across the flow direction that means a decrease in free volume. Flammability based on the UL-94 test was applied to study the flame retardancy effect of nanoclay on the samples.