Structural improvement of propeller impellers of high-temperature and high-pressure reactor based on TRIZ theory

With the rapid development of science and technology, exploration and study of extreme environments have advanced significantly. Consequently, the demand for equipment designed to operate under these conditions has increased. This paper proposes an innovative design method for stirring impeller structures based on the Teoriya Resheniya Izobreatatelskikh Zadatch (TRIZ) theory. By analyzing the interaction between components during the stirring process, we establish a TRIZ conflict resolution-based model for the innovative design process of stirring impeller structures. Our innovative design process is model-led, based on the TRIZ conflict resolution theory. This process improves existing stirrer structures to design a new type of stirrer with an ultra-thin multi-cross-shaped hole structure. We compare our proposed structural model to an existing stirrer using Computational Fluid Dynamics (CFD) for numerical simulation. The effect of different thicknesses, numbers of holes, radii, and shapes of the frame stirrer on the flow field values was analyzed. The results indicate that reducing the stirrer thickness, increasing the number of holes, and perforating the stirring impeller can enhance its stirring capacity. Changing the opening radius and adding special-shaped holes to the stirring impeller can also modify its stirring capacity. Ultimately, the proposed frame stirrer with an ultra-thin multi-cross-shaped hole structure increases the maximum turbulence kinetic energy by 14.6% and the maximum speed by 32.9% compared to the existing stirrer. Studying the feasibility of this innovative model and design method can provide new ideas for designing high-temperature and high-pressure reactor impellers in extreme environments.