Experimental and simulation study on lean combustion characteristics of passive pre-combustion chamber ignition boosted GDI engine

In order to verify the potential application of passive pre-combustion chamber technology in commercial GDI engines, the efficiency characteristics, combustion characteristics (CA50, Knock Index and COV) and emission characteristics of a pre-combustion chamber ignition engine in a boosted environment were studied by three-stage injection strategy to form a lean burn environment (λ = 1.3). A 3D simulation model of pre-combustion chamber ignition engine is established. Combined with the engine bench test results, the process of intake, mixture formation, combustion and emission generation under different working conditions is simulated by simulation method. The development process of TKE (turbulent kinetic energy), air-fuel ratio, temperature and combustion emissions in the main/pre-combustor is studied. It is found that under high load conditions in boosted pre-combustion chamber engine, the average knock index can be controlled between 2 and 3.4 bar, and the COV can be controlled between 3% and 3.5%. The indicated thermal efficiency reaches over 40% within the load range of IMEP from 10 to 14 bar. When the load increases, NOx and soot emissions show a downward trend, the HC and CO emissions slight increase. The pre-combustion chamber engine exhibits a tumble intake pattern around the cylinder axis perpendicular to the cylinder axis. The TKE reaches its maximum value 20 CAD before the top dead center and then rapidly decreases. The use of a three-injection strategy can form a uniform stratified mixture at the ignition moment. The fuel air equivalence ratio in the ignition area of the pre-combustion chamber is 0.8–0.9, slightly higher than the average fuel air equivalence ratio of 0.75.