Abstract
Based on the bending vibration theory of the beam with equal cross-sectional area, the free bending vibration equation of each subsection of stepped beam is given. The modal function of the stepped beam is assumed by the method of separating variable. First, substitute the modal function into free vibration equation so as to obtain the corresponding vibration shape function and then the modal solution with undetermined coefficients and natural frequency is developed. Next, substitute the modal solution into the boundary condition and the continuity condition to get the corresponding equations. Solving the equations by elimination method, the frequency equation of the step beam is obtained by the condition that the system of linear equations has non-zero solution. Taking the cantilever step beam and simplified supported step beam as examples, the first-order natural frequency of transverse bending vibration of stepped beams with different cross-sectional shapes, different materials, different areas, and different lengths for the two portions was obtained by solving the frequency equation with Mathcad software, and the corresponding curves of natural frequency for the circular and rectangular cross-section beam have been given.
Introduction
The stepped beam is a kind of non-uniform component, which is very common in engineering, such as the stepped piston components in hydraulic diaphragm metering pumps, 1 ladder-type sucker rod for pumping oil, 2 and drilling column. 3 The workpiece in the turning process can also be regarded as a stepped rod, and its time-varying characteristics of the longitudinal natural frequency and torsion vibration mode were studied by Li and Zhang 4 and Li et al. 5 The ladder-shaped member with bending as its main deformation can be called a stepped beam. It is well known that the vibration problem of stepped beam is a basic problem of mechanical vibration, and the first-order frequency is paid particular attention to in engineering. The existing vibration mechanics 6 only gives the solution of the natural frequency of the transverse free vibration of the uniform cross-section bar. Due to the difficulty of solving the natural frequency of the transverse vibration of the stepped shaped bar, scholars have studied it from the aspects of theory, experiment, and numerical simulation. For example, Naguleswaran 7 gave a method of solving the root of frequency equation using determinant elements for the stepped beam and considered nine common support conditions for three types of step beams; this study is comprehensive and perfect but did not consider the materials difference of two portions of the stepped beam and did not give the change rule of frequency with beam parameters. The Adomian decomposition method (ADM) is employed by Mao to investigate the free vibrations of the Euler–Bernoulli beams with two uniform sections 8 and multiple cross-section steps, 9 the proposed ADM method can be used to analyze the vibration of beams consisting of an arbitrary number of steps through a recursive way, and the ADM offers an accurate and effective method of free vibration analysis of multiple-stepped beams with arbitrary boundary conditions. A transfer matrix method is presented by Attar 10 to investigate the natural frequencies and mode shapes of a stepped beam with an arbitrary number of transverse cracks, and the general form of characteristic equation for the beam is obtained, which is a function of natural frequencies, the locations and sizes of the cracks, boundary conditions, and geometrical and physical parameters of the beam. The differential transformation method (DTM) is employed by Suddoung et al. 11 to solve the governing differential equations of stepped beams made from functionally graded materials (FGMs) in order to obtain natural frequencies and mode shapes. Xiang et al. 12 and Patil and Teodoriu 13 studied the distribution law of the frequency and vibration displacement of the rotating shaft system using the experiment method and put forward the method of controlling the torsional vibration. The application of the composite element method to the free vibration problem of a multi-stepped cantilever beam was verified by Xie et al.; 14 Li and Zhang 15 derived the time-varying equation of the longitudinal natural frequency of the rod and gave the time-varying curve of the first-order and second-order natural frequency of the stepped bar under different fine cross-sectional area ratios; Zhang et al. 16 carried out modal analysis and harmonic response analysis of the stepped shaped amplitude bar on the basis of three-dimensional (3D) modeling. Based on Euler–Bernoulli beam theory and Timoshenko beam theory, Lee 17 used Chebyshev-tau method to analyze the free vibration of stepped beams. Lin and Ng 18 developed a novel numerical method and applied to the prediction of vibration modes of general stepped beams with arbitrary steps and general elastic supports. Wang and Wang 19 proposed a differential quadrature element method for obtaining highly accurate natural frequencies of multiple-stepped beams with an aligned neutral axis. The proposed method is simple and efficient to analyze beams with any step changes in cross-section conveniently. Jaworski and Dowell 20 investigated theoretically and experimentally the flexural-free vibration of a cantilevered beam with multiple cross-section steps, and the three lowest natural frequencies of a multiple-stepped beam are predicted using a global Rayleigh–Ritz formulation, component modal analysis, and the commercial finite element code ANSYS and are matched with experimental results from impact testing data, but this article did not give the concrete theoretical solutions by its equations and the main work focuses on the comparison of numeric solutions of different element types by ANSYS software with impact testing data.
The natural frequency of the stepped beam is influenced by the shape of the cross-section, the constraint condition, the material, and the length of the segment. Most of the existing literatures only give the formula for calculating the natural frequency of the straight cross-section bar. Derivation of natural frequency of flexural vibration of stepped beam, owing to the complexity of the formula and the large amount of calculation, and the natural frequency formula which can be directly applied to the stepped beam is not found in the existing literature.
In this article, a general cantilever step beam and simplified supported step beam are given as examples, and a general derivation method for the natural frequency equation of the bending vibration of the stepped rod under various boundary conditions is given. The obtained frequency equation is applicable to the straight bar with different cross-sectional shapes, composed of the different materials for the two portions, different lengths, and different areas for the two portions of the stepped bar; according to the frequency equation one can get the corresponding frequency by modifying the corresponding parameters in Mathcad software.
Geometric model of cantilever step beam and supported step beam
As shown in Figure 1, the total length of the stepped beam is L, the mass per unit volume of the left part beam is ρ1, the cross-sectional area is A1, the minimum axis inertia distance is I1, the elastic modulus of the material is E1; the mass per unit volume of the right part beam is ρ2, the cross-sectional area is A2, the minimum axis inertia distance is I2, and the elastic modulus of the material is E2, that is, the bending stiffness of the two sections are, respectively, E1I1 and E2I2.

Step beam model: (a) cantilever step beam and (b) simplified supported stepped beam.
Natural frequency equation of bending vibration of cantilever beam
Assume y(x, t) is the transverse vibration displacement at the cross-section x at time t, according to the transverse forced vibration equation of the Euler–Bernoulli beam in the existing literature
where ρ is the mass per unit volume, and q(x, t) and m(x, t) are, respectively, the distributed load and couple per unit length.
Suppose y1(x, t) and y2(x, t) are, respectively, the deflection of the left beam and the right beam. According to equation (1), the transverse free vibration equation for the two portions of the stepped beam is
where
Based on the separation of variables method, set mode solution as
where ω is natural frequency. Substituting equations (4) and (5) into equations (2) and (3), one can get
where
Without loss of generality, the following derivation takes the cantilever step beam as example. For Figure 1(a), according to the boundary condition of the fixed end y1(0, t) = 0,
From the boundary condition of the free end
According to the displacement continuity condition at the stepped section, y1(L1, t) = y2(L1, t),
According to the bending moment continuity condition
According to the shear force continuity condition at the step section
Specially, for the equal section beam, it has E1I1 = E2I2, a1 = a2, β1 = β2, and L1 = L, substituting these conditions into equations (8)–(15), the following equations can be obtained
The necessary and sufficient condition for the non-zero solution of the above equations is that the determinant of the coefficient is zero, and then one can get the frequency equation of the equal section beam
The above equation is the bending vibration frequency equation of the equal cross-section beam, which is exactly the same as the solution in Yin. 6
While for the step beam, by simultaneous solution of equations (8)–(15), and by elimination method, according to the condition that determinant of the coefficient is zero, the frequency equation of the bending vibration for the cantilever step beam can be developed as follows (the detailed derivation process is attached to the end of the text, Appendix 1)
Equation (19) is the natural frequency equation of the cantilever stepped beam. In which,
By the same method, for the simplified supported step beam shown in Figure 1(b), one can develop the corresponding frequency equation as shown in equation (20), according to the boundary condition y1(0, t) = 0,
Equations (19) and 20 are too complex to be solved directly artificially. Therefore, the Mathcad software is used to solve the equations.
The fundamental frequencies of cantilever step beams with different geometrical shapes and materials
The fundamental frequency of the beam with circular cross-section
The diameter of the left-hand beam in Figure 1 is d1, the cross-sectional area is
L1 and L2 take different ratios
Freely suppose: d1 = 40 mm, d2 = 38 mm, E1 = E2 = 210 GPa, ρ1 = ρ2 = 7800 kg/m3, the total length of cantilever stepped beam is L = 0.15 m. The fundamental frequencies of the beam with different length ratios are solved as shown in Table 1. According to Table 1, the curve of the fundamental frequencies is plotted as shown in Figure 2. It can be seen from Figure 2 that the fundamental frequency increases linearly with the length ratios.
The fundamental frequency of the stepped beam under different length ratios (circular cross-section).

Curve of fundamental frequencies under different length ratios (circular cross-section).
A1 and A2 take different ratios
Freely suppose: L1 = 0.117 m, L2 = 0.033 m, E1 = E2 = 210 GPa, ρ1 = ρ2 = 7800 kg/m3. Change the area A1, A2, and then we can solve the fundamental frequencies under different area ratios, which are shown in Table 2. According to Table 2, the curve of the fundamental frequencies is shown in Figure 3. As seen from Figure 3, the fundamental frequencies change irregularly with the increase in area ratios, approximately as the sine curve.
The fundamental frequencies under different area ratios (circular cross-section).

Curve of fundamental frequencies under different area ratios (circular cross-section).
E1I1 and E2I2 take different ratios
Freely suppose: L1 = 0.117 m, L2 = 0.033 m, d1 = 40 mm, and d2 = 38 mm, we change the elastic modulus E1, E2, as shown in Table 3. The fundamental frequencies under different materials are shown in Table 4. According to Table 4, the curve of the fundamental frequencies is plotted as shown in Figure 4. It can be seen from Figure 4 that the fundamental frequencies change irregularly with the increase in bending rigidity ratios, and the largest fundamental frequency of the cantilever step beam is 4605 rad/s.
Elastic modulus and bending rigidity of different materials (circular cross-section).
The fundamental frequencies under different bending rigidity ratios (circular cross-section).

Curve of vibration fundamental frequencies under different bending stiffness ratios (circular cross-section).
The fundamental frequency of the beam with rectangular cross-section
The width of the left section beam is b1, the height value is h1, the area is A1 = b1·h1, and the moment of axis inertia is
L1 and L2 take different ratios
Given the cross-sectional area and material of the left and right section of the cantilever stepped beam, b1 = 40 mm, h1 = 30 mm, b2 = 38 mm, h2 = 28 mm, E1 = E2 = 210 GPa, ρ1 = ρ2= 7800 kg/m3, and L = 0.15 m, take the different length ratios L1:L2. The fundamental frequencies are solved as shown in Table 5. According to Table 5, the curve of the fundamental frequencies with different length ratios is shown in Figure 5. It can be seen from Figure 5 that the vibration fundamental frequencies of the cantilever stepped beam gradually increase with the increased ratio of the length.
The fundamental frequencies under different length ratios (rectangular cross-section).

Curve of fundamental frequencies under different length ratios (rectangular cross-section).
Cross-sectional area A1 and A2 take different ratios
Given the length L1 and L2 and material stiffness E1 and E2, L1 = 0.117 m, L2 = 0.033 m, E1 = E2 = 210 GPa, ρ1 = ρ2 = 7800 kg/m3. Change the area ratios A1:A2 as shown in Table 6. The fundamental frequencies with different cross-sectional areas are shown in Table 7. According to Table 7, the curve of the fundamental frequency is plotted as shown in Figure 6. It can be seen from Figure 6 that the fundamental frequencies are approximately sinusoidal variation with the area ratios.
The ratios of A1with A2 for the cantilever stepped beam (rectangular cross-section).
The fundamental frequencies under different cross-sectional area ratios (rectangular cross-section).

Curve of frequencies under different cross-sectional area ratios (rectangular cross-section).
E1I1 and E2I2 take different ratios
Given the length L1 and L2 of beam and freely set: L1 = 0.117 m, L2 = 0.033 m, b1 = 40 mm, h1 = 30 mm, b2 = 38 mm, and h2 = 28 mm. Change the material stiffness E1 and E2, which means changing the elastic modulus E1I1, E2I2 of the two beams as shown in Table 8. The fundamental frequencies with different materials are solved as shown in Table 9. According to Table 8, the curve of the fundamental frequencies is plotted as shown in Figure 7. As can be seen from Figure 7, the fundamental frequencies change irregularly with the increase in bending rigidity ratios, and the largest vibration fundamental frequency is 4098 rad/s.
Elastic modulus and bending rigidity of different materials (rectangular cross-section).
The fundamental frequency under different bending rigidity ratios (rectangular cross-section).

Curve of vibration fundamental frequencies under different bending rigidity ratios (rectangular cross-section).
The fundamental frequencies of simplified step beams with different geometrical shapes
Without loss of generality, the geometry parameters are consistent with the cantilever step beam and the elastic modulus is assumed as E1 = E2 = 21 GPa. The fundamental frequencies of simplified step beams with different length ratios under different geometrical shapes are also solved as shown in Table 10. According to Table 10, the curve of the fundamental frequencies is plotted as shown in Figure 8. It can be seen from Figure 8 that the fundamental frequency decreases linearly with the length ratios.
The fundamental frequencies under different length ratios with different geometrical shapes.

The fundamental frequency curves of simplified step beams under different length ratios with different geometrical shapes.
Conclusion
Based on the theory of transverse bending vibration, the natural frequency equation of the bending vibration for the step beam is given using the separation variable method. The method is suitable for different supporting ways, different cross-sectional shapes, different segmented materials, and different length ratios of the stepped beam. With the help of Mathcad software, the variation law of the first-order natural frequency of the stepped beam with different supporting ways, different section shapes, different ratios of length, different ratios of thickness, and different materials is given. The research shows that
The first-order natural frequency of cantilever step beam increases linearly with the segment length ratios, and the fundamental frequency of the simplified step beam decreases linearly with the length ratios.
The first-order natural frequency changes irregularly with the increase in the ratio of the cross-sectional area and the bending stiffness of the two portions.
Footnotes
Appendix 1
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This work was supported by the National Natural Science Foundation of China (Grant No. 51574228), Graduate Student Research Innovation Foundation of Jiangsu Normal University (Grant Nos 2017YXJ061 and KYCX18_2150), and the Science and Technology Plan of Xuzhou, Jiangsu Province, China (Grant No. KH17002).
