Abstract
The concrete deck of steel-concrete composite bridges made via prefabricated construction consists of precast slabs and construction joints between the slabs. When the age difference between the longitudinal joint concrete and precast slab concrete (new-old concrete) across a beam section is considered, the time-dependent characteristic of the assembled deck is different from that of the whole prefabricated deck. Based on the virtual work principle, differential equations were established to analyse the influence of the time-dependent characteristics of new-old concrete across a beam section on the shear lag effect of the composite beams. The analysis of examples showed that the proposed model was more accurate than the traditional model, which ignores the concrete age difference across a beam section, especially when analysing the long-term stress of joint concrete. The long-term stress of the joint concrete obtained by the proposed model decreased faster than that obtained by the traditional model with time, which increased the non-uniformity of the distribution of stress along the concrete flange. Overall, the proposed model could reasonably forecast the long-term performance of composite beams with assembled decks, which is beneficial to the life-cycle design and service behaviour analysis of composite bridges.
Introduction
Steel-concrete composite beams have been widely used in urban bridges and deck structures of long-span bridges such as cable-stayed bridges and suspension bridges. The steel part of the composite beams will restrain the deck deformation induced by the shrinkage and creep of concrete. The deformation constraint easily causes concrete cracking in the composite beams and thus affects the durability of the bridges. To reduce concrete cracking in the large-span composite bridges, the concrete slabs of the bridges are generally prefabricated and spliced into an integral deck through the construction joints upon steel girders, shown in Figure 1. Assembled deck in composite bridges.
Unfortunately, the cracking of construction joints is common (Nie 2011). Kwak et al. (2000) and Tong et al. (2018) pointed out that the concrete shrinkage difference of assembled decks could cause concrete cracking in the composite beams. Furthermore, low-shrinkage concrete was used to cast construction joints in some bridge projects (Gara et al. 2013), but only as a passive engineering countermeasure. A considerable amount of attention should be paid to studying how the normal stress redistribution of assembled decks will change at the life-cycle service of the composite beams.
When the time-dependent analysis of the composite beams with assembled decks was carried out, engineering designers generally neglected the difference in shrinkage and creep between the longitudinal joint concrete and precast slab concrete. The concrete age of deck sections was considered the same as that of the precast slab in the corresponding cross-section. It is difficult to assess the stress state of longitudinal joint concrete in the long term by this traditional analytic strategy (Huang et al. 2019a). Based on the deformation coordination between precast slabs and longitudinal joints of the composite beams, Huang et al. (2018, 2019b) proposed a one-dimensional time-dependent analysis model that considers the age difference of new-old concrete across beam sections. However, because of the assumption that the plane section of assembled decks remains plane, the above model is accurate only when analysing composite bridges with a small width-span ratio. For composite bridges with a large width-span ratio, the shear lag effect of the concrete flange should be considered in the mechanical performance analysis (Dezi et al. 2003). Also, considerable attention should be paid to the shear lag effect when composite beam prestressing is loaded (Dezi et al. 2006). Dezi et al. (2006) and Gara et al. (2009) defined a warping displacement function to describe the time-dependent shear lag effect of the bridge flanges. The results showed that the shrinkage and creep of the concrete would change the effective flange width of concrete decks where concentrated axial loads acted. Afterward, Gara et al. (2010, 2011a, b) further extended the time-dependent shear lag analysis to cable-stayed composite bridges using finite beam elements. The research results showed that the effective flange width of the concrete decks gradually changed with time under a sustainable loading. It is suggested that the effective flange width could be equal to the entire width of the bridge deck in the long-term performance analysis of composite beams. In addition, Nguyen and Hjiaj (2016) and Zhu and Su (2017) proposed some high-precision methods for solving the closed-form solution of the time-dependent shear lag differential equations. Further, the variation regularity of long-term stress of composite beam deck was discussed.
Although the researchers mentioned above carried out some theoretical researches on the time-dependent shear lag effect of composite beams, the age difference of concrete across the deck section of composite beams is not considered. Therefore, this work will propose a time-dependent shear lag model considering the age difference between precast slab concrete and longitudinal joint concrete to study the influence of the age difference on the shear lag effect of composite beams with assembled decks.
Time-dependent shear lag model
Principle assumptions
The compressive stress of concrete in engineering structures is always less than 50% of the ultimate compressive strength of the concrete (Xue et al. 2008). Therefore, it is assumed that the concrete deck exhibits linear viscoelastic behaviour under tensile and compressive stresses and that the steel girder is a linear elastic material. Moreover, it is assumed that the tensile stress of concrete is lower than its failure stress. Neville et al. (1983) showed that the tensile creep strain of concrete is approximately equal to that of the compressive creep of concrete under the same absolute value of concrete stress. Therefore, it is further assumed that the creep strain of concrete follows the same regularity under tensile stress and compressive stress.
Based on the connection assumption of the continuous distribution between the steel girders and concrete decks along the axial direction of a composite beam, the horizontal shear flow
Generalized coordinates
It is generally believed that the longitudinal displacement of concrete can be divided into two parts in the composite beam. The first is caused by longitudinal bending and axial length changes based on the assumption of the Euler–Bernoulli beam. The second is caused by longitudinal warping related to the shear lag effect of the concrete flange. The longitudinal displacement diagram of the assembled composite beam is assumed to be Figure 2. Displacement of composite beams.
The local coordinate systems of the concrete deck and steel girder of the composite beam are constructed, shown in Figure 2. The corresponding coordinate origins (o′′ and o′) are on the neutral axis of the concrete deck and steel girder, respectively. The
Huang et al. (2019b) had validated that the assumption of deformation coordination between longitudinal joints and precast slabs across beam sections is feasible for analysing the long-term performance of composite beams. Therefore, the warping displacement function proposed by Dezi et al. (2006) could still be used to analyse the shear lag effect Warping displacement function of concrete.
Figure 3 shows the distribution of the longitudinal warping displacement function of concrete. h
c
stands for the height of the concrete deck. b
w
denotes the width of the construction joint upon one side steel girder. b
sl
is the half-width of the construction joint upon the small steel beam, which is arranged between the two longitudinal steel girders. Due to the width-span ratio of the steel girder being generally less than 0.1, the warping deformation of the steel roof plate caused by the shear lag effect could be ignored (Dezi et al., 2003). Based on the assumption that the plane section of the steel girder remains planar, the longitudinal displacement of steel is
It can be seen from Figure 3 and equation (2) that the longitudinal warping displacement of the concrete caused by the shear lag effect is 0 at the position of the steel girder, where the concrete deck is supported. Therefore, the slip of the steel-concrete interface can be expressed as
Generalized internal force
After the derivative of equations (1) and (3) with respect to x, the expressions of the strain of the concrete and steel can be obtained
The shear strain of the concrete can be obtained by the derivative of equation (1) with respect to y
According to the age-adjusted effective modulus method (Bazant 1972), it is easy to obtain the long-term normal stress and shear stress of the concrete
According to Hooke’s law, the long-term normal stress of the steel can be obtained
Based on the assumption of the Euler-Bernoulli beam, the axial force of the assembled deck can be deduced
The bending moment of the assembled deck can be expressed as
Similarly, the axial force
Moreover, the internal forces related to the warping of the concrete deck (Zhang 2012), namely, warping bi-moment
Equilibrium equations
According to the principle of virtual work
The integral-differential system will be transformed into a simpler differential system through the step-by-step integration of equation (17) and further separation of displacement variables. Equations (11)–(16) are further substituted into the differential system
Meanwhile, the boundary conditions are
Numerical solution
Generally, it is difficult to solve a closed differential system (equation (18)). It is common to numerically solve the problem by approximating the derivatives with algebraic expressions using the finite difference method. By introducing the discretization of the x axis into n equally spaced parts, the derivatives of a generic function
The differential system (equations. (18) and (19)) contains four variables, namely,
According to assuming t = 0,
Validation of analytical model
According to the comparison with the long-term experimental data from the mock-up test by Huang et al. (2019a), the feasibility of the proposed model will be verified. The mock-up test was conducted for 390 days in an indoor environment with an average annual temperature of 17.5°C and average annual humidity of 67.1%. The mock-up was a continuous composite beam with a length of 7426 mm and a width of 5000 mm and included a lattice steel girder with a height of 354 mm and a concrete deck with a thickness of 55 mm. The shear connection and composite action of the concrete deck and steel girder depended on headed studs. There were five rows of headed studs along the roof flange of one side steel girder, and the spacing of the studs in the axial direction of the corresponding steel girder was 55 mm. The dimensional drawing of the mock-up is given in Figure 4. Dimensional drawing of the mock-up (Huang et al. 2019a).
As shown in Figure 4, the concrete deck was made of prefabricated and assembled components, and the plane dimensions of precast slabs include two types: 1910 mm × 586 mm and 586 mm × 270 mm. The precast slab parts were first made and stored outside 6 months, and then the lattice steel girder was lifted and laid on the supports shown in Figure 4. Before casting the construction joints, all precast slabs were laid on the lattice steel girder for 1 month. The cubic strengths of the precast slab concrete and joint concrete were measured to be 45.6 MPa and 49.7 MPa, respectively, and the corresponding moduli of elasticity were 33.9 GPa and 34.8 GPa, respectively. The steel girder was made with Chinese grade Q370qD steel plates, and its modulus of elasticity was 206 GPa, following the Chinese specification (China JTG/T, 2015). The mock-up was subjected to a uniformly distributed load (2 × 7.918 kN/m) and external prestressing (2 × 288.6 kN) for 390 days. The prestressing tendons were placed symmetrically in the cavity at the elevation of 40 mm under the top flange of every side steel girder.
Calculation for mock-up test
Shrinkage strain and creep coefficient of the concrete at the final test period.
To solve equations (18) and (19) by the finite difference method, the mock-up is divided into 44 units along the length direction, shown in Figure 5. The corresponding deflection at the nodes 4, 16, 28 and 40 is 0, namely Beam units for finite differential calculation.
The numerical solutions of equations (18) and (19) could be solved according to the process shown in Figure 6. The stress state and deformation of the mock-up in instantaneous and long-term could be obtained. Process of numerical calculation.
Comparison of long-term strain
The longitudinal strain distribution of the concrete along the concrete flange is shown in Figure 7. A comparison of the strain between the proposed model and experimental data at the initial loading and final test is shown in Figure 7. Furthermore, The longitudinal strain of the mock-up, which is lonely subjected to the effect of creep or shrinkage of concrete, is added in Figure 7. It is worth noting that this part of the long-term strain only related to creep or shrinkage includes the instantaneous response. Longitudinal strain distributions of concrete along the concrete flange: a) Cross-section Ⅰ-Ⅰ; b) Cross-section Ⅱ-Ⅱ; c) Cross-section Ⅲ-Ⅲ; and d) Cross-section Ⅳ-Ⅳ
Figure 7 shows that the longitudinal strain of the concrete obtained by the proposed model at the initial loading agrees well with the corresponding results of the test. Moreover, the instantaneous strain distribution of the concrete along the concrete flange shows the positive shear lag phenomenon in all cross-sections. Namely, the concrete strain upon the steel girder is greater than that at other places along the concrete flange in the same cross-section. As shown in Figure 4, the mock-up is subjected to compression and bending, and its concrete deck is mainly under compression due to the axial prestressing in the steel girder. Therefore, the concrete stress distribution far away from the axial loading section is more uniform. Namely, the strain distribution along the concrete flange is gradually uniform from the cross-section Ⅰ-Ⅰ to cross-section Ⅳ-Ⅳ.
Under the sustainable load, the long-term strain of the concrete affected by shrinkage and creep increases with time. As shown in Figure 7, the long-term strain of concrete caused by the new-old concrete shrinkage effect is greater than that of the new-old concrete creep effect. Moreover, the new-old concrete shrinkage hardly increases the shear lag effect of the assembled concrete deck. Namely, the new-old concrete shrinkage effect does not increase the non-uniformity of normal stress distribution along the concrete flange. As for the cross-sections I-I and Ⅱ-Ⅱ near the axial loading position, the increase of the shear lag effect with time is caused by the creep effect of the new-old concrete.
The degree of agreement between the proposed model and the long-term test is slightly lower than that under the instantaneous response. The reason is that the low level of instantaneous strain resulted in the substantial interference of the accumulated error of the sensor in the long-term test. In summary, the proposed model could well characterize the long-term strain distribution along the concrete flange, which verifies the accuracy of the proposed model.
Time-dependent analysis of the shear lag
To analyse the time-dependent shear lag effect of the composite beams under bending load and axial compression load separately, the example beams are designed as a simply-supported beam and cantilever beam in the following analysis. The cross-sectional size and material properties of the example beams are assumed to be consistent with the corresponding values of the mock-up. Because a low level of instantaneous stress of concrete will amplify the shrinkage effect of composite beams in the time-dependent analysis (Huang et al. 2018), the maximum concrete stress in the control section of example beams at the initial loading is designed to be 0.3 times the ultimate compressive strength of the precast slab concrete. The control section of the simply-supported beam and cantilever beam corresponds to the mid-span section and root section, respectively. Moreover, the assembly age of the concrete deck is set to 180 days after the precast slab concrete had been cast, which is more representative.
The coefficient
Situation of beam bending
Taking the simply supported composite beam under a uniformly distributed load as an example in Figure 8, the coefficient Simply-supported beam example.
Under the conditions of b/L = 0.5 and 0.1, the normal stress distributions of the concrete along the concrete flange in the mid-span section corresponding to the initial loading and ten years of sustained loading are drawn in Figure 9. Moreover, the coefficients Long-term stress distribution of the concrete along the concrete flange. Comparison of the effective flange width coefficients in the simply-supported beam example.
The results obtained by the proposed model in Figure 9 show a sudden drop in the long-term stress distribution along the concrete flange at the joint position. The relatively more significant shrinkage and creep of joint concrete lead to greater relaxation of the joint concrete stress with time in the time-dependent analysis. Therefore, the long-term stress of the joint concrete decreases sharply compared with that of the precast slab concrete after ten years of sustained loading. Further, the tensile stress could appear in the construction joint under a low level of instantaneous compressive stress. Moreover, the long-term stress of the precast slab concrete obtained by the proposed model is larger than that of the traditional model. With the width-span ratio of the simply-supported composite beam, the long-term stress distribution of the concrete along the concrete flange became more non-uniform in the mid-span section.
As shown in Table 2, the coefficient
Situation of axial compression
Taking the cantilever composite beam under concentrated axial loading as an example in Figure 10, the Cantilever composite beam example. Comparison of the effective flange width coefficients in the cantilever beam example. Note: l
x
denotes the axial distance from the loaded section to any specified cross-section in the cantilever beam example.
Table 3 shows that the coefficient
The long-term stress distribution of the concrete along the concrete flange exhibits a mutation at the joint position in all the observed cross-sections. The coefficients
Conclusion
Based on the virtual work principle, a time-dependent shear lag model that considers the different ages of concrete across the deck section is established to analyse the long-term performance of steel-concrete composite beams with assembled decks. The approximate solution of the proposed model is derived by using the finite difference method. Comparing the results obtained by the proposed model and a long-term performance test, the accuracy of the proposed model is verified. Further analysis suggested the following conclusions: (1) When ignoring the concrete age difference in an assembled deck section of composite beams, the long-term stress of the joint concrete could not be analysed accurately. Due to the time-dependent effect of the new-old concrete, the long-term stress of the joint concrete decreased faster than that of the precast slab concrete with time. The non-uniformity of the distribution of the long-term stress along the concrete flange increased, and tensile stress could appear in the construction joint under a low level of instantaneous compressive stress. (2) When the composite beams sustained a bending load, the long-term effective flange width of the assembled deck decreased with the width-span ratio of the composite beam. The variation regularity of the long-term effective flange width is the same as that of the corresponding instantaneous value. However, the long-term effective flange width is approximately 8.8% smaller than the corresponding instantaneous value. (3) When the composite beams sustained an axial load, the long-term effective flange width of the assembled deck was approximately 7.1% smaller than the corresponding instantaneous value. The long-term stress distribution of the concrete along the concrete flange exhibited a mutation at the joint position in any cross-section of the assembled deck. Therefore, the long-term effective flange width of the assembled deck asymptotically approached a value, which was less than 1.0, along the length direction from the loading section.
Footnotes
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This work was supported by the National Natural Science Foundation of China (grant number 52008036), the China Postdoctoral Science Foundation (grant number 2020M672462), the Hunan Provincial Natural Science Foundation of China (grant number 2021JJ40581), and the Science and Technology Innovation Program of Hunan Province (grant number 2020RC2052). This financial support is greatly appreciated.
