Emission control in a dual fuel low temperature combustion engine at intermediate loads

Intermediate to high load operation in dual fuel reactivity controlled compression ignition (RCCI) techniques is restricted due to uncontrolled combustion that causes engine knocking. Dual fuel strategies with advanced pilot injection and near-top dead center (TDC) main injection timings are reported to enhance combustion control, albeit with increased soot emissions, reduction of thermal efficiency, and emergence of an intricate trade-off between total hydrocarbon (THC) and oxides of nitrogen (NO_x) emissions. In order to address these conflicting issues, an intermediate engine load, corresponding to 6 bar gross indicated mean effective pressure at 1500 and 2200 rev/min engine speeds was investigated in this work. The main objectives of this work are (1) to obtain combination of control parameters to achieve near-zero engine-out NO_x and soot emissions and high thermal efficiency while minimizing THC and CO emissions; (2) to understand the effectiveness of diesel oxidation catalysts (DOCs) for the oxidation and reduction of exhaust gas species in the dual fuel mode; and (3) to understand the oxidation characteristics of the soot generated from the dual fuel mode. Optimum dual fuel low temperature combustion strategies, in terms of diesel injection timings, quantity and exhaust gas recirculation levels, were identified using the statistical multi response signal to noise (MRSN) ratio method in which NO_x, soot and indicated efficiency were response variables. The performance of commercial DOCs, with different precious metal (Pt and/or Pd) loadings, were also studied at optimum dual fuel strategies for gasoline-diesel dual fuel operations. High DOC outlet temperatures (>∼340°C), due to the exotherm generated by the oxidation of high concentrations of THC and carbon monoxide (CO) emissions from dual fuel operations, resulted in greater than 90% THC conversion efficiency. The exotherm decreased the nitric oxide (NO) oxidation whereas the nitrogen dioxide (NO₂) reduction reactions were favored over the DOC in the dual fuel mode at the intermediate load operating condition. Thermogravimetric analysis of the soot showed higher activation energy (177.2 kJ/mol), formed at the dual fuel optimum condition, relative to the activation energy (162.7 kJ/mol) of the soot formed in conventional diesel combustion (CDC).