Investigation of the enhanced cavitation model considering turbulence effects of fuel flow in the injector nozzle holes

The cavitation model is essential in simulating cavitation flow characteristics of injector nozzles, with its accuracy directly impacting simulation precision. This paper developed a quantitative relationship between critical cavitation pressure, turbulent kinetic energy, and shear stress, and introduced a modified cavitation model that considers turbulence effects. A simulation study was conducted on the fuel flow characteristics inside the nozzle of a high-pressure common rail diesel injector with seven nozzle holes. The results indicate that compared to the original model, the cavitation development calculated by the modified model is enhanced at different injection pressures. In terms of axial distribution, cavitation inside the nozzle hole increases, but the impact on cavitation of different intensities varies, with the development of moderate to low-intensity cavitation being promoted, while strong cavitation is inhibited. In terms of radial distribution, the intensity of cavitation on the upper wall inside the nozzle hole increases, which is caused by the higher mass transfer rate near the upper wall at the nozzle hole inlet. As the injection pressure increases from 120 to 240 MPa, the change rate of cavitation volume ratio inside the nozzle holes calculated by the original and modified models increases from 5.1% to 9.7%. It is necessary to use the modified model for the calculations of gas/liquid two-phase flow within the nozzle hole, especially at high injection pressure.