Heat release and wear comfort characteristics of the ceramic imbedded fabrics for cold weather protective clothing

Abstract

This paper examined the heat release and wear comfort characteristics of clothing made of aluminium oxide (Al₂O₃)/graphite imbedded yarn fabrics for cold weather protective clothing. The wear comfort of the clothing was compared and discussed in terms of the moisture vapor resistance of the fabric, which was verified by far-infrared and light heat emission experiments. The maximum surface temperature of the Al₂O₃/graphite-imbedded sheath/core yarn fabric was 3.4°C higher than that of the regular one, which was attributed to heat release by the far-infrared radiation emitted from the Al₂O₃/graphite imbedded in the yarns. The moisture vapor resistance of the Al₂O₃/graphite-imbedded sheath/core yarn clothing, as measured by a sweating thermal manikin test, was 3.6% lower than that of the regular PET one. In addition, the clothing microclimate temperature of the Al₂O₃/graphite sheath/core yarn fabric measured by wearer trials was approximately 1°C higher than that of the regular PET fabric, which revealed the superior thermal insulation of the Al₂O₃/graphite sheath/core yarn clothing compared to the regular PET one. Finally, the superior breathability with thermal insulation of the Al₂O₃/graphite-imbedded sheath/core yarn fabric were revealed due to its good heat release and storage properties, which support the possible applications for cold weather protective clothing.

Keywords

moisture vapor resistance clothing microclimate temperature sweating thermal manikin infra-red emission protective clothing

Introduction

Attention has recently focused on the heat storage and release yarns using ceramic-imbedded spinning technology. In addition, interaction between the heat released from the ceramic particles and far-infrared (FIR) is of particular importance. Therefore, some studies^1–5 related to their interactions have been carried out using ceramic particle-imbedded materials coated with different types of ceramic particles. Li et al.¹ examined the infrared radiation of woven fabric coated with Zn/ZnO nanoparticles. Anderson et al.² investigated the spectroscopic data for engineered polyester fabric imbedded by various amounts of TiO₂ micro-particles. Hwang et al.³ examined the far-infrared emissivity of a stainless steel/bamboo charcoal conductive fabric. Negishi and Kikuchi⁴ reported that zirconium carbide (ZrC) in the yarn absorbs the heat emenated from the human body and reflects infrared radiation. Xu et al.⁵ examined the infrared absorbing index and rates of temperature increase and decrease of various fabric types exposed to infrared radiation. The engineering of this type of yarn has long been explored and commercialized with success by many Japanese companies. Kuraray,⁶ and Mitsubishi-rayon⁷ in Japan developed the heat storage filaments using ZrC applicable to bedding textiles. Unitica⁸ has commercialized Solar-α as a heat storage yarn imbedded with ZrC in the core of the nylon filament, and there are many types of heat storage fabrics with the brands of Megatron, Reothermo and Thermotron. The heat storage characteristics of the ZrC-imbedded yarns are achieved by transforming the thermal energy after absorbing near-infrared light from sunlight. Another function of this yarn is that ZrC in the yarn absorbs the heat emitted from the human body and/or reflects far-infrared radiation, which prevents the heat in the yarn and fabric from flowing out, resulting in the heat storage and release properties.⁴ Differently from the ZrC-imbedded yarn and fabric commercialized in the market, many studies^9–14 using different ceramic particles have been carried out. These research findings focused on the heat storage/release characteristics according to the ceramic types and contents imbedded in the yarns. Kuo et al.⁹ reported that the emissivity of SiO₂- and TiO₂-imbedded polypropylene fibers was approximately 0.85 and the temperature rise was 8.6°C. Lin and Chang¹⁰ examined the effect of carbonized powder of the charcoal fibers to obtain the far-infrared emission characteristics. Lin et al.¹¹ in another study reported the effect of ceramic powders such as Al₂O₃, TiO₂ and SiO₂ to obtain a far-infrared emissive polypropylene master batch. In addition, Lin et al.¹² examined the far-infrared emissivity characteristics of the PET filaments wrapped with bamboo charcoal nylon fibers according to the contents of the different ceramic powders. Pooley et al.¹³ examined the engineered emissivity of textile fabrics by the inclusion of TiO₂ ceramic particles. They measured emissivity of TiO₂-imbedded yarns using TSS-5X measuring equipment (Japan Sensor Corporation, Japan). Lin et al.¹¹ also measured the emissivity of PP/Wood composites using TSS-5X measuring device. Another studies performed by Lin et al.^12,14 have measured the emissivity of bamboo/charcoal imbedded yarns using TSS-5X and Amega 500 Infrared system, respectively. On the other hand, many studies on the heat storage and release properties of the ceramic-imbedded PET fabrics were carried out with relation to the wear comfort.^15–20 Bahng and Lee¹⁵ examined the heat-generating property of the ceramic-imbedded PET fabrics using Al₂O₃/SiO₂-imbedded filaments. They also reported rapid sweat-absorbing and fast-drying properties of these ceramic-imbedded fabrics using the moisture management tester (MMT) and, moreover, revealed an excellent thermal insulation due to the heat generation and storage characteristics of the ceramic-imbedded fabrics. Furuta et al.¹⁶ examined the moisture permeability and heat storage properties of the ZrC-imbedded fabrics. They reported the superior moisture permeability of the ZrC-imbedded PET fabrics compared to the regular PET fabric due to heat-storage property. In addition, Kim and Kim^17,18 examined the wear comfort and heat storage properties of the ZrC-imbedded knitted fabrics. They reported higher heat retention rate and faster moisture drying properties of the ZrC-imbedded fabric than those of regular PET fabrics. However, the thermal wear comfort in previous studies was mostly assessed in the fabric state made of ZrC imbedded yarns, and did not determine the actual wearing performance of the clothing, which is very important for cold weather protective clothing. Concerning the studies related to the actual wearing performance of cold weather protective clothing in relation to the wear comfort using thermal manikin equipment. Yoo and Kim²¹ examined water vapor transfer and condensation in cold weather clothing ensemble using human-clothing-environment simulator under the cold chamber condition, −15±0.5°C, 20±5% RH. McCullough²² reported the thermal resistance of cold weather clothing using thermal manikin placed in a cool/cold environmental chamber. Mäkinen²³ reported European standards for cold protective clothing: cold environment is defined as a temperature < −5°C (EN 342 protective clothing (2005)). Investigating previous studies related to thermal manikin, thermal manikins can be divided into three categories.²⁴ The first thermal manikin is standing (not walkable) and non-perspiring ones.²⁵ The second category is moveable (walkable), but non-perspiring ones such as the copper manikin ‘Charlie’ in Germany.²⁶ The third generation manikin is movable and perspiring one, which are ‘Coppelius’ in Finland, ‘SAM’ in Switzerland, MTNW in USA, and ‘Walter’ in Hong Kong.²⁷ In this study, standing and non-perspiring thermal manikin (MTNW-Huey, Seattle, USA) with fifteen regulated segments was used and measures the heat losses due to condensation, convection and radiation losses over the whole surface of the manikin body and in all directions. By the way, few studies have examined the wear comfort using a sweating thermal manikin and the heat storage and release characteristics of the Al₂O₃-imbedded sheath/core yarn fabrics, despite the many commercialized heat storage textile goods in the market related to the fabrics imbedded with ceramic particles in the core of the yarns. Moreover, the previous findings did not provide objective experimental data such as the skin and microclimate temperature changes in the microclimate weather during the wearer trial by subject, or the moisture vapor resistance and the heat storage property of clothing worn by a sweating thermal manikin. Overall, there were few in-depth studies about the effects of heat release of the Al₂O₃ imbedded fabric to the moisture vapor resistance via sweating thermal manikin, which is very important to evaluate the comfortable feeling in cold weather protective clothing. Therefore, this study examined the wet thermal wear comfort of the Al₂O₃/graphite-imbedded fabric made of the sheath/core yarns via a quantitative evaluation by a sweating thermal manikin experiment. For this purpose, the Al₂O₃/graphite-imbedded sheath/core yarns were spun using a conjugated spinning machine, and two types of fabric specimen were prepared using sheath/core PET yarn and also regular PET yarn, as a control specimen. The surface temperature of Al₂O₃/graphite sheath/core and regular PET yarn fabrics was measured using a light heat emission apparatus. In addition, a sweating thermal manikin test was carried out to measure the moisture vapor resistance of the clothing, which was compared with that by a sweating guarded hot plate method and their results were discussed in terms of the far-infrared emissivity related to heat release property of the fabric specimens. Finally, these experimental results were compared and discussed with the skin and clothing microclimate temperatures measured by wearer test in a climate chamber.

Experimental

Preparation of Al₂O₃/graphite-imbedded sheath/core conjugated yarns

Al₂O₃/graphite-imbedded PET polymer was first mixed on a compounding equipment (SM Plateck Co, Ltd, Ansan, Korea), and made into a master batch chip. The specifications of the Al₂O₃/graphite-imbedded in the master batch were as follows. The average diameter of the Al₂O₃ particles was 869 nm, and of the graphite was 700 nm. The particle size distributions of Al₂O₃ and graphite were measured using hydro 2000S (Malvern Panalytical, Malvern, UK). These particles were then filtered using a mesh ranging from 600-800 nm. Before spinning, two types of master batch chip were prepared using polymers mixed with 10 wt. % Al₂O₃ (90 wt. % PET) and 5 wt. % graphite (95 wt. % PET), respectively. Al₂O₃/graphite-imbedded PET polymer (25 kg) was mixed using the two types of master batch chip, i.e. 3.5 kg of Al₂O₃ and 1.0 kg of graphite master batch chips were mixed with 20.5 kg of PET polymer, which was extruded into the core as a mixed PET polymer (25 kg), with 25 kg of PET polymer in the sheath. Table 1 shows the mixing ratio of the Al₂O₃/graphite-imbedded sheath/core PET polymer chip.

Table 1.

Mixing ratio of the sheath/core bicomponent PET filament.

	PET polymer (kg)	M/b (kg)		Mixed PET polymer (kg)	PET polymer (kg)	Mixing ratio (wt.%)		Yarn physical property
	PET polymer (kg)	Al₂O₃ (10 wt.%) +PET (90wt.%)	Graphite (5 wt.%) +PET (95wt.%)	(Core)	(Sheath)	Al₂O₃	Graphite	Tenacity (g/d)	Breaking elongation (%)
Al₂O₃/graphite sheath/core PET	20.5	3.5	1.0	25	25	0.7	0.1	4.24	38.36

Al₂O₃/graphite-imbedded PET sheath/core filament was spun with a mixing ratio of Al₂O₃ (0.7 wt. %) and graphite (0.1 wt. %) using these master-batch chips on a pilot conjugated spinning machine (TMT Co Ltd, Kyoto, Japan). Figure 1 shows a schematic diagram of the sheath/core bi-component spinning apparatus used in this study. As shown in Figure 1(a), a 24-hole spinneret was used with a capillary diameter of 0.2 mm and a length of 0.5 mm. Partially oriented yarn (POY) 120d/24f was spun with PET polymer (50 wt. %) in the sheath and Al₂O₃/graphite-imbedded PET polymer (50 wt. %) in the core shown in Figure 1(b). The PET polymer was characterized with intrinsic viscosity (0.665), glass transition temperature (Tg: 80.7°C), melting temperature (252°C), and TiO₂ content (0.36 wt. %). The spinning temperature in the spintube shown in Figure 1(a) was 287°C. The heat temperatures in the extruder ranged from 310°C to 315°C in the sheath and 287°C–290°C in the core. The first godet roller speed and temperature were 3160 m/min and 80°C, respectively, and the second roller were 3100 m/min and 105°C, respectively (Figure 1(a)). The spinning speed on the take-up winder shown in Figure 1(a) was 3100 m/min. This POY was texturized into the draw textured yarn (DTY) 75d/24f with the following texturing conditions on a Murata 33H machine (Murata, Japan): draw ratio (1.60), heat temperature (140°C), velocity ratio (1.36) and feed speed (450 m/min). Yarn strength and elongation were measured using JIS L 1013 method.

Figure 1.

Schematic diagram of the bi-component spinning apparatus. (a) overview (b) sheath/core view

Preparation of the fabric specimens

Two types of fabric specimen were woven on the water jet loom (ZW 315X, Tsudakoma, Japan) using nylon 70d/34f imbedded with 2.0 wt.% TiO₂ as a warp yarn with two types of weft yarn: an Al₂O₃/graphite-imbedded sheath/core and a regular PET yarn as the control yarn. The weave structure was plain. The mechanical properties such as elastic recovery and abrasion resistance are very important for cold weather protective clothing. Moreover, TiO₂ particles in the yarns impart UV-cut and anti-static properties. TiO₂ imbedded nylon yarns were used as a warp yarn in this study, because nylon has superior mechanical properties with UV-cut and anti-static characteristics. The grey fabric specimens were scoured in the CPB scouring machine, washed and dyed in a rapid machine, and finally washed and dried in the tenter machine. Table 2 lists the specifications of the fabric specimens.

Table 2.

Specification of fabric specimens.

Specimens		Yarn count (dtex/f)		Fabric density		Thickness		Weight		Weave pattern
		Yarn count (dtex/f)		(ends, picks/cm)		Mean (mm)	CV(%)	Mean (g/m²)	CV(%)
		Wp	Wf	Wp	Wf	Mean (mm)	CV(%)	Mean (g/m²)	CV(%)
1	Al₂O₃/graphite sheath/core PET	77.8/34 PA	83.3/24 S/C PET	51.6	35.4	0.128	0.53	84.2	2.4	Plain
2	Regular PET	77.8/34 PA	83.3/72 S/C PET	51.6	35.4	0.122	0.41	83.1	2.7	Plain

PA: polyamide, PET: polyethylene terephthalate.

S/C: sheath/core, dtex/f: dtex/filament.

Elemental analysis and far-infrared emission characteristics

Elemental analysis of the Al₂O₃/graphite sheath/core and the regular PET yarn specimens was carried out using energy dispersive X-ray spectroscopy (EDS: Jeol LV 8500, Tokyo, Japan). The far-infrared emission characteristics of the Al₂O₃/graphite sheath/core and the regular PET yarn specimens were measured using a Fourier transform infrared (FT-IR) spectrometer (Midac M 2400-C, Irvine, USA). The emissivity and emissive power were assessed at 40°C, and wavelength range of 5–20 μm. Their mean and deviation for five readings of experimental data were calculated and the unit for emissive power was W/m²·μm. Cross-sections of yarns and fabrics were measured by SEM (S-4300, Hitachi Co, Japan) and high resolution SEM (S-4800, Hitachi Co, Japan), respectively.

Thermal radiation experiment

Thermal radiation by the light emission was measured using a light heat-emission apparatus (UL Chemical, Daegu, Korea). The lamp in this apparatus was a white tungsten lamp (Iwasaki, 3200 K, Tokyo, Japan). A specimen sized 10 × 10 cm was prepared at 20 ± 2°C and 64 ± 4% RH, and placed on a thermometer on the specimen die. The heat emission bulb placed 30 cm away from the specimen was switched on and the temperature change in the specimen was measured using a thermometer according to the measuring time.

Measurement of moisture vapor resistance of the fabric specimens

An understanding of how the moisture vapor resistance is influenced by the heat released from the Al₂O₃/graphite sheath/core fabric is important to examine the wear comfort of the heat storage and release fabrics for cold weather protective clothing. The moisture vapor resistance (R_et) of the fabric specimens was measured using a sweating guarded hot plate (Therm DAC, U.K.) according to the ISO 11,092 method. A fabric specimen, sized 30 cm x 30 cm, was prepared and conditioned in the standard atmosphere with a RH of 65% and a temperature of 20°C and the temperature of the guarded hot plate was kept at 35°C and with air flow speed of 1 m/s. The arithmetic mean of five readings from each fabric specimen was calculated. The moisture vapor resistance of the fabric specimen was calculated using equation (1).

R_{et} = \frac{A (p_{a} - p_{m})}{H - Δ H_{e}} - R_{eto}

(1)

where R_et is the moisture vapor resistance (m² Pa/W), p_m the saturation moisture vapor partial pressure (Pa) at the surface of the measuring unit, p_a the moisture vapor partial pressure (Pa) of the air in the test, A the surface area of the measuring perforated plate (0.04 m²), H the power(W) required to maintain a constant plate surface temperature, △H_e the correction power(W), and R_eto the moisture vapor resistance (m² Pa/W) of a bare plate.

Moisture vapor resistance of clothing via sweating thermal manikin measurement

An investigation of how the heat storage and release characteristics affect the moisture vapor resistance of the Al₂O₃/graphite sheath/core yarn clothing is needed to apply Al₂O₃/graphite-imbedded sheath/core yarn fabric to cold weather protective clothing and climbing sports-wear for winter. In addition, the previously measured R_et of the fabric could not provide objective data because the sweating guarded hot plate measuring method is not an actual wearing performance assessment, because it is measured using fabric, not clothing. Therefore, the moisture vapor resistance of the clothing was measured using a sweating thermal manikin. The experimental clothing was prepared using the two fabric specimens. Figure 2 shows the jacket and trousers size specifications, which were prepared as medium fit garment and did not consider air gap of clothing. Before measuring R_et , a sweating thermal manikin (Newton-20, NWTM, USA) was set to the no-sweating state. The skin temperature and total dry heat loss were measured according to parallel method of the ASTM F 1291, and the dry thermal resistance was first measured using equations (2) and (3).

R_{t} = \frac{[(\sum_{i =1}^{20} f_{i} \times T_{si}) - T_{a}] A}{\sum_{1}^{20} H_{i}}

(2)

f_{i} = \frac{a_{i}}{A}

(3)

where, R_t (m²°C/W) is total dry thermal resistance, f_i the area coefficient, H_i (W) the dry heat loss on the i point of manikin, T_si (°C) the skin temperature on the i point of manikin, T_a (°C) the mean ambient temperature, a_i the surface area of i point and A (m²) the surface area of the manikin. In addition, the skin temperature, total wet heat loss and mean skin temperature of the sweating thermal manikin wearing the two types of garment were measured using a sweating thermal manikin (Newton-20, NWTM, USA) in a climate chamber according to the ASTM F 2370-10 standard measuring method. The skin temperature of the sweating thermal manikin was set to 35°C for each body part. The ambient temperature in the climate chamber was 20±0.5°C with 50% ± 2% RH and an air velocity of 0.1 m/s. Even though prior studies^21–23 performed thermal manikin experiment using an ambient temperature in the climate chamber under the cold weather, this study performed the sweating thermal manikin experiment under the environment of 20°C to match the temperature conditions of another wear comfort experiments. The areas of the skin temperature measurements were six areas of the front body (chest, upper arm, stomach, forearm, thigh, and calf) and three areas of the back body (hip, shoulder, and back) including face, head, and hand. The temperature was measured using sensors attached to 20 points of the skin surface of the sweating thermal manikin as shown in Figure 3. The mean skin temperature (T_s) and total heat loss (Q) on the 20 points were measured for 60 minutes for determining the moisture vapor resistance. The moisture vapor resistance (R_et, m²∙Pa/W) was calculated using equation (4).

R_{et} = \frac{p_{s} - p_{a} ×RH}{Q / A - [(T_{s} - T_{a}) / R_{t}]}

(4)

where, p_s (Pa) is the saturated vapor pressure at the skin temperature (35°C); p_a (Pa) the saturated vapor pressure at the ambient temperature (20°C); Q(W) the total heat loss from the sweating thermal manikin; A (m²) the surface area of the thermal manikin; T_s (°C)the mean skin temperature; T_a (°C)the ambient temperature (20°C); and R_t (m²°C/W) the dry thermal resistance, which was measured without sweating from a sweating thermal manikin as previously mentioned. Figure 4 presents the sweating thermal manikins worn by clothing in this experiment.

Figure 2.

Prototype garment preparation (a) Jacket (b) Trouser.

Figure 3.

Positions of the attached sensors on the sweating thermal manikin.

Figure 4.

Sweating thermal manikins wearing the clothing in this experiment (a) Underwear clothing (b) Specimen 1 (c) Specimen 2.

Measurement of clothing microclimate and skin temperatures during wearer trials to verify that Al₂O₃/graphite-imbedded sheath/core yarn clothing can indeed offer suitable heat storage/release property for cold weather protective clothing, wearer trials by three healthy male human subjects were carried out. Sensors were attached to the chest area as shown in Figure 5(a). During the wearer trial test, the three test subjects wore each clothing made from the two woven fabric specimens. Every subject was then required to rest for 10 minutes sitting on a chair in a conditioned climate chamber with a temperature of 20°C and relative humidity of 65%. The subject was exposed to the light for 15 minutes and was then subjected to another 10 minutes of the stable stage without the light, as shown in Figure 5(b) and (c). Finally, the subject was allowed to sit and rest for 10 minutes. During the wearer trials, the microclimate and skin temperatures on the chest areas for each human subject were measured every minute, and the mean microclimate and skin temperatures for three subjects and their deviations were analyzed.

Figure 5.

Subject with sensors attached and subject wearing by the garment with and without light (a) Chest (b) Light-on (c) Light-off.

Results and Discussion

Elemental analysis of the Al₂O₃/graphite-imbedded sheath/core yarns

Elemental analysis of the Al₂O₃/graphite-imbedded sheath/core and regular PET yarn specimens was carried out by energy dispersive X-ray spectroscopy (EDS; Jeol LV 8500, Tokyo, Japan). Figure 6(a) and (b) present the results of the EDS of the two fabric specimens. As shown in Figure 6(a), Al is evident, and the C peak indicates the partial inclusion of graphite. Ti was also observed in the form of TiO₂ (0.36 wt.%), which was used as a delustre agent and mixed in PET polymer. In Figure 6(b), C and Ti peaks were also observed, which were imbedded in the PET polymer. SEM and optical microscopy analyses for the ceramic particles imbedded in the yarns were carried out to verify the distribution and size of the particles in the yarns. Figure 7(a)–(d) show optical microscopy and SEM cross sectional images of the Al₂O₃/graphite-imbedded sheath/core and regular PET yarn specimens.

Figure 6.

Elemental analysis of the fabric specimens (a) Specimen 1 (b) Specimen 2.

Figure 7.

Images of ceramic-imbedded yarn cross-sections by optical microscopy and SEM (a) specimen 1 (x250) (b) specimen 2 (x250) (c) specimen 1 (x1500) (d) specimen 2 (x1500).

The black spots in Figure 7(a) and (b) are assumed to be Al₂O_3, graphite and TiO₂ particles. In particular, the Al₂O₃ and graphite particles in Figure 7(a) are larger than the TiO₂ particles in Figure 7(b), which is apparently verified in SEM images of these yarn cross-sections. Figure 7(c) and (d) show SEM images of the enlarged constituent filament cross-sections in the yarn specimens. As shown in Figure 7(c), the evident border between core and sheath could not found, but core seems to be more blackish than sheath, which is assumed to be border between core and sheath. The white spots in Figure 7(c) and (d) are assumed to be Al₂O_3, graphite and TiO₂ particles. In addition, the size and distribution of the Al₂O₃ particles in the Al₂O₃/graphite-imbedded sheath/core yarns were also examined to locate the border of the sheath/core and Al₂O₃/graphite particles distribution in the core using high resolution SEM (Hitachi S 4800, Japan) prepared with the ion milling apparatus (Hitachi E−3500, Japan). Figure 8(a) presents the cross-section of one filament (x2500) in the Al₂O₃/graphite-imbedded sheath/core yarn specimen (POY 120d/24f) measured by high resolution SEM. Its diameter is 24.4 μm. The white spots in this filament are assumed to be Al₂O₃ particles and their size distribution is shown in Figure 8(b).

Figure 8.

Cross-section of one filament in POY by high resolution SEM (x2500) and particle size distribution of Al₂O₃ (a) Cross-section of one filament of POY (x2500) (b) Particle size distribution.

As shown in Figure 8(b), the particle size of the Al₂O₃ was distributed between 0.1 μm and 10 μm diameter, and the mean diameter was 896 nm. In particular, as shown in Figure 8(a), some white spots were shown at the sheath, despite the insertion of Al₂O₃/graphite particles in the core during the conjugated spinning. This was attributed to the spreading of these particles towards the sheath by swelling at the spinneret when the filament was spun and drawn at the drawing zone after coming down from the spinneret hole in the conjugated spinning machine. However, the border of the sheath/core is not clearly evident in Figure 8(a).

Far-infrared emission characteristics of the ceramic imbedded yarns

According to previous studies^9,11–12,14, the heat is released from the absorption or accumulation of the far-infrared emitted from the ceramic particles such as Al₂O₃, TiO₂, SiO₂ and ZrC as the ceramic particles in the yarns are exposed to the light. Kuo et al.⁹ reported that the far-infrared transmits the heat energy in the electromagnetic waves by radiation, when the ceramic powders in the fiber are irradiated, whereas the electromagnetic waves are likely to be absorbed by the human body for warming. In the current study, the far-infrared emission characteristics, such as the emissivity and emissive power, of the Al₂O₃/graphite-imbedded sheath/core yarns were measured and compared with those of the regular PET yarns. Table 3 lists the emissivity and emissive power of the two types of yarn as obtained by FT-IR experiment. The deviation in the Table 3 stands for the difference between the maximum and minimum values of the experimental data. ANOVA statistical analysis (F-test) was performed to verify the statistical significance of the experimental data with 95% confidence limit (5% of significance level). Table 4 lists ANOVA data of the emissive power and emissivity between the two yarn specimens. The mean values for the emissive power and emissivity were significant, respectively, as F₀ (V/Ve) > F (1, 8, 0.95) and p < 0.05, which was shown in Table 4

Table 3.

Emissivity and emissive power of the fabric specimens.

Specimens		Emissive power (W/m²·μm)		Emissivity (−)
		Mean	Deviation	Mean	Deviation
1	Sheath/core PET	3.58 × 10²	0.001 × 10²	0.881	0.2 × 10⁻³
2	Regular PET	3.52 × 10²	0.001 × 10²	0.865	0.1 × 10⁻³

Note: dev. = max. - min.

Table 4.

ANOVA analysis of the emissive power and emissivity.

Physical property	F-value (F₀)	F (1, 8, 0.95)	p-value
Emissive power	29,800.33	5.3177	1.42 × 10⁻¹⁵
Emissivity	128,320.2	5.3177	4.13 × 10⁻¹⁸

As shown in Table 3, the emissivity and emissive power of the Al₂O₃/graphite-imbedded sheath/core yarn were higher than those of the regular PET yarn. This indicates that Al₂O₃/graphite particles have higher efficiency for the far-infrared emission than TiO₂ particles imbedded in PET regular yarn do. This result indicates that the heat released by the absorption or accumulation of the far-infrared emitted from Al₂O₃/graphite-imbedded sheath/core yarn is much more than that from the regular PET yarns, resulting in superior heat storage and release properties of the Al₂O₃/graphite sheath/core yarn.

Heat release of the Al₂O₃/graphite sheath/core yarn fabric

The surface temperature of the fabric specimens was measured by a light heat emission system. Figure 9 shows the surface temperature change of the fabric specimens according to the time lapsed (30 min) as the light emitted from 30 cm above the specimen. As shown in Figure 9, the surface temperature of the Al₂O₃/graphite-imbedded sheath/core yarn fabric (specimen 1) increased nonlinearly to 42.1°C during 10 min of light emission, and decreased rapidly to 23°C during 20 min since the light was turned off after 10 min, whereas the surface temperature of the regular PET fabric increased to 38.7°C and then decreased to 23°C. As shown in Figure 9, two fabrics exhibited the same level of the temperature decrease after 10 minute. These phenomena seem to be attributed to the greater heat decay from bulb due to the light-off than heat decrease emenated from TiO₂ and Al₂O₃ ceramic particles imbedded in the yarn specimens 1 and 2 after light-off, resulting in same level of temperature decrease on the fabric surface. On the other hand, the maximum heat-release temperature after 10 min of the Al₂O₃/graphite-imbedded sheath/core yarn fabric was higher than that of the regular PET fabric, which was attributed to the heat released from the absorption or accumulation of the far-infrared radiation emitted from Al₂O₃ particles in the yarn, which was previously verified by the higher emissivity and emissive power of the Al₂O₃/graphite yarn than those of the regular PET one, as shown in Table 3.

Figure 9.

Surface temperature change of the fabric specimens.

Moisture vapor resistance of the fabric specimens by sweating guarded hot plate method

Understanding how the moisture vapor resistance is influenced by the heat storage and release characteristics due to the far-infrared radiation of the Al₂O₃/graphite-imbedded sheath/core yarn fabric is very important and this necessitates a comparison with R_et of clothing obtained from the sweating thermal manikin experiment. Figure 10 presents the moisture vapor resistance of the fabric specimens.

Figure 10.

Moisture vapor resistance of the fabric specimens.

As shown in Figure 10, the moisture vapor resistance (R_et) of the Al₂O₃/graphite-imbedded fabric (specimen 1) was lower than that of the regular PET fabric (specimen 2), i.e. it exhibited superior breathability. This was attributed to the more accelerated heat particles and perspiration vapors due to the higher fabric surface temperature of the Al₂O₃/graphite sheath/core fabric than that of the regular PET one (Table 3), which enabled the moisture vapor from the human body to escape easily and resulted in a lower moisture vapor resistance. Similar findings in previous studies were reported by Bahng and Lee¹⁵, Furuta et al.¹⁶ and Shim et al.²⁸, who all reported that the moisture vapor permeability increased with the imbedding of ceramic particles such as ZrC, Al₂O₃ and other ceramic powders.

Moisture vapor resistance of clothing by sweating thermal manikin test

The moisture vapor resistance (R_et) of the fabric measured previously by a sweating guarded hot plate method is not an actual wearing performance assessment. Therefore, a quantitative evaluation of the moisture vapor resistance of the clothing was carried out using a sweating thermal manikin apparatus. Table 5 lists the T_si, Q/A, R_ti and R_et values of the clothing worn by the sweating thermal manikin according to the manikin position, in which R_et was calculated using equations (2)–(4), as mentioned previously.

Table 5.

Raw data related to the moisture vapor resistance of the clothing according to the sweating thermal manikin positions.

Specimen		Face	Head	Upperarm		Forearm		Hand		Chest	Shoulders	Stomach	Back	Hip		Thigh		Calf		Foot
Specimen		Face	Head	R	L	R	L	R	L	Chest	Shoulders	Stomach	Back	R	L	R	L	R	L	R	L
1	T_si (°C)	31.5	32.3	34.5	34.4	33.2	32.8	30.1	29.5	34.7	34.6	34.9	34.9	34.8	34.9	33.3	33	32.4	32.4	31.3	31.4
	Q/A (W/m²)	231.8	235.7	129.6	216	173.2	189.2	160.6	199.5	148	192.6	106.9	149.9	135.9	117.8	241.9	221.9	234.8	210.2	236.7	242.5
	R_ti	0.102	0.109	0.293	0.284	0.248	0.199	0.113	0.099	0.301	0.255	0.527	0.372	0.581	0.559	0.195	0.217	0.184	0.201	0.113	0.111
	R_et										34.95
2	T_si (°C)	25.1	25.2	23.1	25.8	22.9	24.8	22.9	25.2	23.6	23.7	23.2	22.9	22.8	23	23.5	22.8	22.9	22.7	22.6	22.5
	Q/A (W/m²)	289.8	351.6	150.4	149.4	200.1	204.5	429.7	389.9	153.4	147.5	91.1	119.6	87.9	97.2	195.2	169.2	259.2	237.5	459.6	473.1
	R_ti	0.103	0.111	0.301	0.305	0.238	0.201	0.106	0.105	0.286	0.236	0.506	0.369	0.52	0.473	0.2	0.22	0.186	0.201	0.109	0.114
	R_et										36.20

As shown in Table 5, the moisture vapor resistance (R_et) of the clothing (specimen 1) made of the Al₂O₃/graphite sheath/core yarn fabric was lower than that of the clothing (specimen 2) made of the regular PET fabric, which was attributed to greater heat (higher surface temperature in Figure 9 by the greater far-infrared (greater emissivity in Table 3) emitted from Al₂O₃/graphite in the sheath/core yarn than that from TiO₂ in the regular PET yarn, which accelerates and easily expels the moisture vapor (perspiration) from the human body due to the higher temperature in the microclimate as previously mentioned. This result was in accordance with the R_et (Figure 10) of the fabric measured by the guarded hot plate method mentioned previously. The current findings measured by a sweating thermal manikin were in accordance with those of previous studies²⁸ using different measuring methods. Shim et al.²⁸ reported a similar finding in the evaporative resistance of the warm-up suit laminated with Al₂O₃- and ZrO₂-incorporated membrane films using a sweating hot plate method and a sweating thermal manikin. They concluded that the warm-up suit laminated with Al₂O₃-incorporated membrane exhibited lower evaporative resistance with higher thermal insulation compared to the warm-up suit laminated with regular membrane.

Clothing microclimate and skin temperatures during wearer trials

Two different clothing prototypes were worn by the human subjects to measure the clothing microclimate and skin temperatures. Figure 11(a) and (b) present the clothing microclimate and skin temperatures with their deviations for the three subjects during the wearer trials, respectively.

Figure 11.

Clothing microclimate and skin temperature for subjects during wearer trials (a) microclimate temperature (b) skin temperature.

As shown in Figure 11(a), after commencing the light-on state (25 min), the clothing microclimate temperature of the Al₂O₃/graphite sheath/core yarn clothing was approximately 1°C higher than that of the regular PET yarn clothing. In addition, the microclimate temperature of the Al₂O₃/graphite sheath/core yarn clothing (specimen 1) increased with time (25 min) and decreased after 10 min of the light-off state (35 min), which was attributed to the heat by far-infrared emitted from Al₂O₃/graphite particles in the yarn. A similar change in the regular PET yarn clothing (specimen 2) was observed with time, which was attributed to the TiO₂ in the yarn. As shown in Figure 11(a), during the last 10 min (after 35 min) of the rest time after terminating the light emission, the microclimate temperature of the Al₂O₃/graphite sheath/core yarn clothing appeared to be similar to that of the regular PET yarn clothing, possibly because the microclimate temperature of the Al₂O₃/graphite sheath/core yarn clothing decreased by depriving the heat in the microclimate due to the evaporation of perspiration from the human body, resulting in similar microclimate temperature to regular PET yarn clothing. The skin temperature, as shown in Figure 11(b), exhibited similar trend with time elapsed to that of the microclimate temperature, and the skin temperature of the Al₂O₃/graphite sheath/core clothing according to time elapsed ranged between 34.5°C and 35.3°C, which was slightly higher than the range of 33°C–34.8°C for the microclimate temperature. In particular, in Figure 11(b), the difference of the skin temperature between the Al₂O₃/graphite and regular PET yarn clothing appeared to be negligible, which can be explained by the temperature drop due to the evaporation of the perspiration from the human skin of subject wearing Al₂O₃/graphite yarn clothing, i.e. more evaporation of perspiration from the skin of human subjects occurs in the Al₂O₃/graphite yarn clothing than in the regular PET yarn clothing, which decreases the skin temperature and leads to a negligible difference of skin temperature between Al₂O₃/graphite and regular PET yarn clothing. However, the shape of the temperature change between light-on and -off (from 10 to 25 min) was similar to that of the light heat emission experiment, as shown in the previous findings (Figure 8).

Conclusion

The moisture vapor resistance measured using a sweating thermal manikin and the clothing microclimate and skin temperatures measured in a wearer trial with human subjects of the clothing made of Al₂O₃/graphite-imbedded sheath/core yarn fabric were examined in terms of the heat storage and release characteristics of this fabric, as verified by the far-infrared and the light heat emission experiments. The results were compared and discussed in terms of the moisture vapor resistance of the fabric measured by the sweating guarded hot plate method. The maximum surface temperature by the light heat emission experiment of the Al₂O₃/graphite-imbedded sheath/core yarn fabric was 3.4°C higher than that of the regular PET fabric. The moisture vapor resistance of the Al₂O₃/graphite sheath/core yarn fabric measured by the sweating guarded hot plate method was 8.9% lower than that of the regular PET fabric, i.e. it exhibited superior breathability. These results were caused by the higher heat storage and release characteristics of the Al₂O₃/graphite-imbedded sheath/core yarns, as verified by the higher emissivity and emissive power of the sheath/core yarn than those of the regular PET yarn. The moisture vapor resistance of the Al₂O₃/graphite-imbedded sheath/core clothing measured by a sweating thermal manikin test was 3.6% lower than that of the regular PET one, which was consistent with the result of the fabric by the sweating guarded hot plate method. In addition, the clothing microclimate temperature of the Al₂O₃/graphite sheath/core clothing during the wearer trial by human subjects was approximately 1°C higher than that of the regular PET fabric clothing, which revealed the superior thermal insulation of the Al₂O₃/graphite sheath/core clothing. Finally, the study revealed the superior breathability and thermal insulation of the Al₂O₃/graphite-imbedded sheath/core yarn fabric, which were caused by the higher heat storage and release properties of the Al₂O₃/graphite sheath/core yarn. These results support the possible applications for cold weather protective clothing.

Footnotes

Acknowledgements

Author thanks for support of yarn and fabric preparation to the processing laboratory in department of fiber system of Yeungnam University.

Declaration of conflicting interests

The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.

Funding

The author(s) received no financial support for the research, authorship, and/or publication of this article.

ORCID iD

HyunAh Kim

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