Abstract
The ability to accurately evaluate impact penetration resistance of a structural element in an experimental setting often requires the experimental impact specimen configuration to be as close as possible to a structural element in a fielded protective design scheme. This includes the target’s capability to estimate the semi-infinite response of a structural element such as a wall where inertial confinement is provided by undamaged material surrounding the area damaged by impact. Artificially simulating this confinement in an experimental target can take several forms, including use of a circumferential steel ring as a confining medium. Experimental data gathered from impact tests were utilized to create a representative numerical simulation of a confined target design. This simulation evaluated artificial and inertial confinement on concrete perforation by varying target to projectile diameters with and without artificial confinement. Perforation performance was found to be unaffected by confinement type when the target diameter to projectile diameter ratio was 16. Semi-infinite surface approximation was found to occur when the target diameter to projectile diameter ratio was 64 despite the confinement type at higher impact velocities; however, this ratio could be reduced while maintaining semi-infinite performance for lower velocity impacts.
Introduction
Semi-infinite behavior in a full-scale wall element can be attributed to the large difference between the area of the fragment or projectile and the area of the wall itself. A full-scale concrete wall is typically much larger than the area damaged upon impact or the impacting fragment. The undamaged concrete surrounding the damaged impact zone provides inertial confinement to the damaged concrete during an impact event. Confinement of concrete subjected to impact loads has been found to affect the mechanical properties of concrete, with ultimate strength and the associated strain capacity of the material increasing as confinement is increased (Sukontasukkul et al., 2005). This is somewhat intuitive given that confinement during dynamic events, such as impact, reduces tensile strain and subsequent tensile failure at the target’s free edges.
The diameter of an experimental concrete target (D) is typically a function of the diameter of the impacting fragment or projectile (d), where larger impactors often necessitate larger targets (Frew et al., 2006). However, efficient experimentation often requires that the target specimen be small enough to ensure portability. Depending on the diameter of the fragment or projectile to be evaluated, this may prove difficult to achieve given the high unit weight of concrete and the large surface area required to provide enough inertial confinement adjacent to impact damaged areas to approximate a semi-infinite response. Subsequently, this inertial confinement provided by undamaged concrete in a full-scale wall element is commonly approximated, often through the use of a target with artificial radial confinement.
Artificially confined targets have been evaluated as one piece of a cellular array system that, when combined with other confined concrete cells, make up a protective wall (Song et al., 2019; Wan et al., 2016). The performance of this type of target has also been evaluated against multiple hits from a projectile (Gomez and Shukla, 2001). In addition, the effect of a target’s diameter on penetration depth has been evaluated (Frew et al., 2006). However, the ability of artificial confinement to approximate the perforation response of a full-scale monolithic wall subjected to a fragment or projectile impact and the influence of confined target size on impact performance has not been extensively studied.
Therefore, data gathered from impact experiments using unreinforced concrete cylinders artificially confined using a steel ring was used to conduct a numerical analysis of target performance. The steel ring in the experimental targets was intended to reduce radial tensile strain and provide a rough approximation of the inertial confinement provided by undamaged concrete in a wall element. These impact tests are detailed in Brown (forthcoming). The artificial confinement provided by the steel ring results in reflections of shockwaves induced by impact that are not likely to be present in an actual wall element depending on the proximity of the impact location relative to a reflection plane (i.e. free wall edge).
These reflections cannot attenuate as they travel through the target before reflection as they would in an actual semi-infinite surface. Therefore, this type of target design can only be considered to estimate the performance of an inertially confined semi-infinite element by artificially confining the radial tensile strains at the edges of the finite surface. The velocity of the impactor after perforating the confined targets was the experimental metric utilized to ensure that the numerical simulation produced similar perforation data compared to the experimental target response. A series of simulations were then used to evaluate performance of targets with different diameters. The data and results from the simulations were utilized to evaluate how edge effects and artificial confinement can influence a target’s ability to approximate the perforation performance of an inertially confined semi-infinite surface during impact.
Experimental reference data for simulation development
The data associated with the artificially confined concrete targets used to create the numerical simulation utilized herein was gathered from impact tests detailed in Brown (forthcoming). This study evaluated the effect of fragment aspect ratio on impact response, along with the influence of compressive strength and fiber reinforcement. A 12.7-mm-diameter ball bearing (BB) was the fragment analyzed herein. The two concretes evaluated herein were a normal strength concrete (NSC) and a high-strength concrete (HSC-A). These materials were cast into cylindrical specimens where the outer edge was artificially radially confined with a commercially available steel pipe having a wall thickness of approximately 0.64 cm. The pipe served as the formwork into which the concrete was cast.
The target geometry varied depending on the parameter of interest and the size of the impacting fragment. The target diameter (D) was approximately 32 times the projectile diameter (d). A 32:1 D/d aspect ratio was selected based on prior experimentation that found penetration depth was unaffected by D/d ratios greater than 24 (Frew et al., 2006). Thinner targets (5.1 cm) were utilized to evaluate perforation response, where the impact velocity (Vs) was compared to the residual velocity (Vr) after the fragment had passed through the specimen. These thinner specimens, and the measured Vs and Vr values associated with the BB impact, were utilized to inform the computational simulation created and analyzed herein. The BB data gathered from this experimental series on the concrete materials that were utilized to conduct the numerical analysis herein is provided in Table 1.
Experimental striking velocity (Vs) versus residual velocity (Vr) for BB.
Indicates a transition from nearly rigid-body projectile penetration to large deformation of projectile.
Numerical simulation of confined experimental target impact by BB projectile
A numerical simulation of the BB experimental target specimen described in the prior section was created using the Elastic-Plastic Impact Computation (EPIC) hydrocode. EPIC is an explicit (wave propagation) code based on finite elements and meshless particles used primarily by the Department of Defense (DoD) for intense impulsive loading due to high-velocity impact and explosive detonation. The code includes a range of element types, several meshless-particle options, numerous material models, a large library of material parameters, and a wide range of preprocessing and postprocessing options (Johnson et al., 2020). When EPIC is used in conjunction with the High-Rate-Brittle (HRB) concrete model (Frank, 2012; Frank et al., 2020a), it has been shown to accurately simulate impact events similar to those evaluated experimentally (Frank et al., 2017; Sherburn et al., 2017).
Model calibration methodology
The NSC and HSC-A materials utilized in the numerical simulations were modeled with the aforementioned HRB concrete constitutive model. This model is a three-invariant rate-dependent elastic-plastic model that utilizes a complex scalar material damage law with a distinct fracture algorithm. The hydrostatic response is non-linear and decoupled from the deviatoric response. Complex logic is included to provide hysteresis during hydrostatic loading and unloading cycles. The deviatoric response (shear modulus) is prescribed by a non-linear loading function with unloading constrained by a constant Poison’s ratio (Frank, 2012; Frank et al., 2020a).
A three-invariant non-linear failure surface is prescribed with independent cohesive and frictional parts, that is, the third invariant effects are only applied to the cohesive strength. The rate-dependent strength laws provide both cohesive strengthening and frictional weakening, resulting in a dynamic strength envelope that evolves based on the local strain rates. The scalar damage law is non-linear and composed of three distinct damage modes that are rate dependent and can produce both brittle and ductile behaviors; hydrostatic crushing, shear cracking, and tensile cracking. A distinct fracture algorithm has also been included and is dependent on the maximum principal tensile stress and strain values. Material fracture is thereby inherently included a priori in the material response and does not need to be arbitrarily derived posteriori (Frank, 2012; Frank et al., 2020a).
The material parameters (i.e. material model fitting) for HSC-A have been extensively simulated in EPIC and are well-developed (Frank et al., 2020b). However, a material model fit for the exact mixture constituents of the NSC was not available, although a similar NSC material fit has also been extensively used (Frank et al., 2020b). Therefore, the NSC material fit used in these simulations was adjusted to match the compressive strength from the NSC experiments described herein (28.7 MPa). Is noteworthy that the material model fitting parameters for NSC and HSC-A materials were predefined and not modified in any way to fit the simulation results to the experimental data evaluated in this paper. Parameter values for the NSC and HSC-A materials are detailed in several prior works (Frank et al., 2020a, 2020b; Johnson et al., 2020).
The Johnson-Cook (JC) material model was utilized to simulate the steel ring providing artificial confinement in the target specimens and the BB projectile. The steel confining ring utilized an EPIC library material model fit for mild steel with a yield strength of 430 MPa. Parameter values for the JC material model utilized can be found in several other works (Frank et al., 2020a; Johnson et al., 2020). A pipe with a relatively thin wall was utilized for confinement experimentally and in the simulations, with thickness varying depending on what was commercially available for each diameter. The diameters that were used to provide artificial confinement in the simulations are provided for each D/d value in Table 2.
Pipe wall thicknesses utilized as simulated artificial confinement.
The BB was simulated using an EPIC library material fit for S7 tool steel for initial comparison to the experimental data. Based on those simulation results, the material fit for the S2 tool steel was derived herein. The S2 material fit was derived from the S7 material fit by modifying both the yield strength (1517 MPa for S7 and 2000 MPa for S2) and the fracture parameters. These modifications were made so that the condition of the BB fragmentation in the simulation was similar to that which was experimentally observed after impact. The S2 material fit resulted in a better correlation between the experimental and simulated perforation velocity data, as well as BB fragmentation.
The models evaluated herein were conducted in 3D and the effects of mesh size on the half-symmetry BB simulation behavior were evaluated using several different simulations with varying element geometry. The size of the mesh is critical to simulation performance. As the element size decreases the simulation requires additional computational time and resources. However, smaller mesh sizes may also provide more accurate and detailed results. The optimal element size was evaluated using iterative simulations by quantitatively comparing residual velocity and qualitatively comparing material damage. The simulation with the coarsest target mesh evaluated had approximately one million elements while the model with the finest mesh had approximately 10 million elements. The optimal mesh size that provided the necessary amount of detail while requiring a reasonable amount of computational resources had approximately seven million elements total between the target and projectile. This resolution resulted in the size of the target elements being approximately 0.78 mm and the elements in the BB projectile being approximately 0.15 mm. This was the element size that was maintained for each simulation evaluated herein. Uniform element sizes were utilized throughout the target and projectile.
Numerical model results
The striking velocity (Vs) values included in the model represented the experimental data. These velocities were selected in increments of approximately 152 m/s that began just beyond the perforation limit determined experimentally and continued to where the BB projectile began to transition from nearly rigid-body penetration of the projectile to large deformation or shattering of the projectile at higher impact velocities. The residual velocity (Vr) values determined from the numerical simulations are provided in Table 3 along with the experimental data that was gathered within the same range of impact velocities.
BB striking (Vs) versus residual velocity (Vr) of a target with D/d = 32.
Impact simulation visualizations where the Vs was 1067 m/s are provided in Figure 1 for the NSC and HSC-A materials. The gray colored area indicates areas of no damage, red indicates fully damaged material, and blue indicates lower levels of damage. The most severe damage was noted nearest the BB impact location. As the distance from the point of impact increases, material damage decreases. Radial cracking is also visible in both material types. This type of damage is representative of the other simulations as well as the experimental target condition post-impact.

Rear face damage contour for target with D/d = 32 at 1067 m/s: (a) NSC, and (b) HSC-A.
The Vs and Vr data for each concrete material and target type provided in Table 3 are illustrated graphically in Figure 2. The data is fit with a trend line created using a Lambert relationship, which is commonly utilized for this type of perforation analysis (Zukas et al., 1982). The Lambert fit relationship is shown in equation (1),
where α and ρ are calibrated parameters and Vl is the perforation limit velocity. This velocity is nominally the minimum velocity to attain a Vr greater than 0. Only the data points with Vs less than 1524 m/s were included in the analysis due to a transition observed from nearly rigid-body penetration of the projectile to large deformation or shattering of the projectile at higher impact velocities.

Experimental and simulation results comparison: (a) NSC and (b) HSC-A.
The simulation data for the BB with an S2 material fit compared with the experimental data much better than the simulation data for the BB with an S7 material fit. This was observed for the NSC and HSC-A target materials. Therefore, the S2 material fit, which was a suitable correlation, was used to evaluate the effects of confinement and diameter on simulated target perforation performance.
Data analysis
The influence of confinement method on the simulated target’s perforation response was evaluated by removing the artificial confinement provided by the steel ring from the model while varying the D/d of the targets. As D/d increased, the inertial confinement (i.e. confinement from concrete) also increased. These scenarios were evaluated through approximately 220 different simulations that are summarized in Table 4. A summary of the Vs and Vr data obtained from the numerical simulations for the two target types (artificially confined and inertially confined) at each D/d that was evaluated is provided. The data from the numerical simulations shown in Table 3 is are also shown in Table 4 for completeness (D/d = 32). Similar to the calibration simulations, the confinement provided was that of a commercially available thin-walled pipe for each target diameter.
Striking (Vs) versus residual velocity (Vr) at varying D/d ratios.
Effect of artificial versus inertial confinement on perforation performance and damage
The influence of artificial confinement from a steel ring on perforation response was evaluated by comparing the Table 4 data from inertial confined (IC) versus artificial confined (AC) targets of the same D/d ratio. The data for each D/d ratio is shown for the NSC and HSC-A materials in Figures 3 and 4, respectively. Simulation trends were very similar for both materials. When the D/d value was 16 or larger, the artificially and inertially confined targets of the same diameter performed nearly the same. However, when the D/d of the simulated specimen was reduced to eight, the specimens of each material type displayed a divergence in perforation performance regardless of the confinement utilized, especially at lower impact velocities. These trends indicate that the perforation performance of a specimen with the same diameter are unaffected by the presence of artificial radial confinement when the D/d is greater than or equal to 16.

NSC perforation performance with and without artificial confinement (m/s): (a) D/d = 8, (b) D/d = 16, (c) D/d = 24, (d) D/d = 32, (e) D/d = 40, (f) D/d = 48, (g) D/d = 64, and (h) D/d = 80.

HSC-A perforation performance with and without artificial confinement (m/s): (a) D/d = 8, (b) D/d = 16, (c) D/d = 24, (d) D/d = 32, (e) D/d = 40, (f) D/d = 48, (g) D/d = 64, and (h) D/d = 80.
However, as D/d is increased, the Vr values decrease incrementally as demonstrated by the comparison of the targets with a D/d of 16 versus the larger targets. This indicates that inertial confinement continues to influence a target’s perforation performance with or without artificial confinement in both material types. This is further illustrated in Figure 5 where the Lambert function discussed in the section “Numerical model results” has been fit to the simulation data for the artificially and inertially confined normal and high-strength concrete simulations

Effect of D/d on Vr (m/s): (a) NSC artificially confined, (b) NSC inertially confined, (c) HSC-A artificially confined, and (d) HSC-A inertially confined.
As illustrated in Figure 5, until the D/d value reaches 64, Vr values continue to decrease as D/d, and subsequently, inertial confinement increase. However, upon reaching a D/d of 64, Vr values begin to converge with those of a target with a D/d of 80, with and without artificial confinement. This indicates that edge effects influence Vr values until D/d exceeds 64 and that the simulated target does not approximate the performance of an inertially confined semi-infinite surface, similar to that of a wall until that D/d threshold is met or exceeded. This is likely due to many factors including increased wave attenuation and decreased reflection times as the shock propagates through the additional inertial confinement provided by the increased D/d target.
The disparity between Vr values for different D/d ratios was more apparent at higher Vs levels. This indicates that as the magnitude of the impact velocity increases, the inertial confinement must also be increased to provide a more accurate approximation of a semi-infinite response. Subsequently, a target with a smaller D/d value and less inertial confinement could be utilized to provide a semi-infinite response at lower impact velocities. The data analyzed herein indicates that at impact velocities less than approximately 1000 m/s, a D/d could be as small as 48 in the HSC-A material and still provide a near semi-infinite response. This indicates that different concrete mixture types may display slightly different performance characteristics. As the impact velocity increases to 1500 m/s, the minimum D/d for a near semi-infinite response is approximately 64 for either material. This is illustrated in Figure 6 where the Vr values for each D/d and confinement condition are graphed for Vs values of 1000 m/s along with the Vr values for a Vs of 1500 m/s for comparison. Polynomial trend lines for each data set are provided in Table 5.

D/d versus Vr at Vs of 1000 m/s and 1500 m/s: (a) NSC, (b) NSC, (c) HSC-A, and (d) HSC-A.
Trend line equations.
Regression coefficient (R2) values for these equations were on the order of 0.98, indicating a relatively good fit to the data. These equations can be utilized to determine expected Vr values for varying D/d ratios at Vs values of 1000 m/s and 1500 m/s. Given the constraints associated with large targets, laboratory limitations, etc., a D/d of 64 may be difficult to achieve. Therefore, these relationships provide the ability (for similar materials) to estimate the potential change in perforation performance with smaller target geometries that may be required in many situations.
The effect of artificial and inertial confinement on damage in the target during an impact event was also evaluated. This was accomplished by comparing a visualization of the simulation results from the two types of confinement at 1 milli-second post-impact. A representative sample of these comparative visualizations for a Vs of 1067 m/s at different D/d values is provided in Figures 7 and 8 for the NSC and HSC-A materials, respectively.

Effect of confinement on NSC target damage.

Effect of confinement type on HSC-A target damage.
The damage response illustrated in Figures 7 and 8 demonstrates damage magnitude decreases as inertial confinement increases. Furthermore, the influence of artificial confinement also decreases with increasing D/d ratios. This trend can largely be attributed to the magnitude of radial strain at the outside edge of the target increasing as the inertial confinement decreases. Given that concrete is particularly weak in tension, reducing tensile strains likely reduces target damage due to impact. Similar to the Vs versus Vr analysis results, this is likely due to many factors such as increased wave attenuation and decreased reflection times as the D/d, and subsequently the inertial confinement is increased. The difference in compressive strength between the NSC and HSC-A did not appear to have a noticeable influence on this relationship.
Summary and conclusion
The perforation resistance and impact performance of concrete targets of varying target diameter (D) to projectile diameter (d) ratio (D/d) with and without artificial confinement were evaluated numerically using a material model that was shown to have a suitable correlation with available experimental results. The two primary findings of this research initiative are included below.
- Artificial radial confinement by way of a steel ring has a relatively small influence on perforation performance when the D/d is greater than or equal to 16. This is likely due to inertial confinement dominating the perforation response as D/d increases.
- Inertial confinement from concrete influences perforation performance with or without artificial confinement up to a D/d of approximately 64. Therefore, the D/d of an experimental target should be greater than or equal to 64 if a semi-infinite perforation response is desired at elevated impact velocities. However, the D/d can be reduced to as low as 48 at lower impact velocities while still providing a semi-infinite response.
Footnotes
Appendix
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This study was supported by the U.S. Army Engineer Research and Development Center and would not have been possible without the valuable contributions of Mr. Andrew Barnes and Mr. Ricky Magee of ERDC. Permission to publish was granted by the Director, ERDC Geotechnical & Structures Laboratory.
