Since its inception nearly 100 years ago, flexible packaging has seen tremendous growth due to its ability to meet packaging needs at the lowest cost and with the least amount of material usage. The modern era of flexible packaging began in the early twentieth century with the introduction of cellophane, a transparent “wonder” film which enabled the development of large distribution channels of pre-packaged goods and changed consumer lifestyles and buying habits. New processes and materials have continually advanced flexible packaging technology. In concert, the scientific understanding of materials and polymer processing has progressed. This paper traces the history of flexible packaging, describing major developments in technology and the science behind them. Flexible packaging has constantly evolved to meet new demands and challenges. This bodes well for the future as the industry address its end-of-life shortcomings and moves towards a more circular economy. Learnings from the past, guided by improved scientific insight and engineering principles, can be leveraged to adapt flexible packaging to changing market, societal and regulatory demands.
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