In the present study, X-ray computer tomography is used to determine damage evolution in extrusion weld seams loaded close to failure for two comparable AlSiMg alloys with distinctively different grain structures. In the dispersoid free alloy, recrystallisation occurs upon extrusion and the weld seam has no effect on mechanical properties. No preferential void formation in the weld seam region was detected. In the non-recrystallising dispersoid rich alloy, the weld seam leads to a reduced ductility. There are no signs of internal void formation, and damage initiation was found to be close to the surface. It is argued that for the non-recrystallising alloy, the effect of the weld seam on the ductility is related to a sharp texture gradient across the weld seam.
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