Elastomeric and electrically conductive materials on basis of thermoplastic elastomers and their controlled manufacturing

The present work presents a possibility to produce a rubber elastic and electrically conductive polymer material on the basis of dynamic vulcanisates. Thanks to the specific morphology of dynamic vulcanisates and the non-uniform carbon black distribution, carbon black filled dynamic vulcanisates can exhibit a very low percolation threshold of ∼4 wt-%. Keeping the carbon black content low, a broad spectrum of resistivity properties can be achieved by variation of material factors like type and content of rubber phase and filler, concentration of cross-linking agent and compatibiliser and technological factors like mixing time respectively. In comparison with thermoplastic elastomers on the basis of block copolymers dynamic vulcanisates show a distinct lower percolation threshold. Up to a carbon black content of ∼10 wt-% the mechanical properties of carbon black filled dynamic vulcanisates are not negative influenced essentially. To characterise the development of the carbon black dispersion and distribution processes and the conductivity properties in an internal mixer, the method of online measured electrical conductivity is suited very well for carbon black containing rubber mixtures. It could be shown in pre-investigations that this method promises to be a very useful tool for monitoring the mixing processes of carbon black filled dynamic vulcanisates in continuous mixing processes by means of extruders too.