Convective micromixers — design and industrial applications

Convective static micromixers operate with high Reynolds numbers (Re from 100 to 1000) in relatively large microchannels (100–1000 μm) for high flowrates and low risk of fouling and blocking. Typical flow characteristics of symmetrical mixing in T-shaped micromixers are presented with transient flow for Re number larger than 240. The simulation results are assisted by experimental data. Parallel mixing elements increase the mass flowrate up to 25 kg/h with 100 kPa pressure loss. The typical flow characteristics are described, which are essential for successful mixing devices. Three dimensionless parameters are introduced to describe the mixing performance and effectiveness of such devices.

Particle generation are critical in microchannels due to fouling issues. The gas phase particle generation from homogeneous condensation of vitamin E acetate is described, reaching to particle diameters of 20 nm from temporal temperature gradients of about 1.6×10⁶ K/s. In liquid phase, the reactive precipitation of BaSO₄ is investigated, leading to particle diameters below 100 nm.