Technological advances in high-efficiency particulate collection

Abstract

Particulate control equipment for the larger industrial processes, which can effectively collect particles in the submicrometre range, is limited to the electrostatic precipitator and bag filter as cost effective methods. To meet ever decreasing emission levels, demanded by the Regulatory Agencies, the equipment suppliers and academics are involved in ongoing research and development activities in order to obtain a better understanding of the collection process itself, such as to achieve improved performance and, equally importantly, plant reliability and availability.

This paper reviews some of the activities in the electrical, microelectronics, material sciences, fluid flow and finite element analysis fields and indicates how the findings are leading to new designs that are more reliable and also how the improvements are making the equipment more cost effective while operating at a higher performance level.

Finally, with the concern over the emission of ‘air toxics’, while both the electrostatic precipitator and bag filter are established technology for effectively removing solid and liquid particulates with sizings well below 1 micrometre there is now an additional requirement for collecting vapour phase materials to meet the latest regulatory emission levels. Some ideas and approaches are examined which can prove effective in collecting the majority of materials classified as ‘air toxics’, such that the equipment will meet the existing and possible future emission standards.