Low-leakage and High-Flow Regenerators for Gas Turbine Engines

The preliminary analysis and development of two new forms of regenerative heat exchanger that seem to promise greatly improved performance characteristics is described. To reduce drastically the usually high leakage and high seal wear rates suffered by present rotary regenerators, discontinuous rotation of the matrix has been studied, with seals that clamp the matrix during the stationary periods. To enable the regenerative gas turbine cycle to be used at high powers, regenerators consisting of movable ceramic modules are being investigated. The potential applications of the discontinuous-rotation type are particularly to small lightweight gas turbine engines such as those for automotive applications and to helicopters and light turboprop aircraft. The modular regenerator is being studied in application to burning coal and biomass of gas turbine engines and to larger marine and stationary base-power engines with power outputs of up to (and possibly beyond) 100 MW.