Compression Processes and Performance Analysis of a High-Pressure Reciprocating Gas Compressor

Abstract

Compression processes and compressor performance in a two-stage 41.34 MPa (6000 lb/in²) reciprocating gas compressor were investigated by transient multi-dimensional and transient global thermodynamic models. The transient multi-dimensional model was adopted to predict the two-dimensional compression processes in the second-stage cylinder of the high-pressure reciprocating gas compressor. Calculated results showed no significant temperature gradients anywhere in the compressor cylinder except near the wall, throughout one complete compressor cycle. On the other hand, the calculated velocity fields and streamline contours showed a convergent flow pattern during the process of compression with discharge and a large recirculation vortex during the process of expansion with suction. A parametric study based on the transient global thermodynamic model was conducted to investigate the effect of various parameters, that is clearance volume, wall temperature of cylinder head and stroke length, on the compressor performance. Among these parameters, it was found that the clearance volume had the strongest effect on the compressor performance. A reduced clearance volume increased volumetric efficiency. Also, it was found that decreasing the stroke length would not degrade the compressor performance, but it could reduce the compressor size and thereby the manufacturing cost significantly.

Keywords

high-pressure compressor numerical simulation KIVA-II thermodynamics parametric study

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