In this article we study a lubricated system consisting on a slider moving over a smooth surface and a known external force (the load) applied upon the slider. The slider moves at constant velocity and close proximity to the surface and the gap is filled by an incompressible fluid (the lubricant). At the equilibrium, the position of the slider presents one degree of freedom to be determined by the balance of forces acting on the system: the load and the total force exerted by the pressure of the lubricant. The pressure distribution is described by a variational inequality of elliptic type known as Swift–Stieber model and based on Reynolds equation. The distance h between the surfaces in a two dimensional domain Ω is given by
where for and for y being the homogenization variable.
The main result of the article quantify the influence of the roughness in the load capacity of the mechanism in the following way:
then, the mechanism presents finite load capacity, i.e. . Infinite load capacity is obtained for and . A one dimensional particular case is given for with infinite load capacity.
Lubricants have been used from the beginning of the history to avoid contact between surfaces in relative motion, as journal bearings in carriage or in boats rudder among ancients applications. Industrial revolution brought a large number of applications to improve machine efficiency and tribology became also an area of scientific study. In 1886, O. Reynolds proposed a Partial Differential Equation, todays known as Reynolds Equation, to model the phenomenon.
The equation describes the behavior of a fluid, the lubricant, filling the gap between two surfaces in close proximity and relative motion. The model can be obtained by applying asymptotic expansions technics to Navier–Stokes equations under the usual assumption in the fluid domain: one dimension of the fluid domain is far smaller than the other two. Such assumption allows us to simplify Navier–Stokes equation to one elliptic equation in a two dimensional domain eliminating the smaller dimension of the domain. See for instance Nazarov [15] and Bayada and Chambat [2] for a rigorous proofs of the asymptotic convergence. The model that Reynolds heuristically deduce in 1886 for an incompressible fluid, is a linear elliptic equation where the solution describes the distribution of the pressure “p” of the fluid. If we denote by h the distance between the surfaces and by its velocity, the equation reads
where ν describes the viscosity of the fluid and Ω is the two dimensional domain. For a prescribed bounded function h and a given boundary condition , the problem has a unique solution satisfying in . Once the pressure of the fluid is known, the behavior of the fluid is given by the two main components of the velocity
while the third component w verifies when .
Nevertheless, the model proposed by O. Reynolds may presents some unrealistic solutions when the pressure p becomes negative, and it happens for instance for some functions h with a concave geometries. Starting with Sommerfield at the beginning of the XX century, several authors have modified the original model of Reynolds to avoid unrealistic situations and to consider cavitation, one of the most relevant phenomena in lubrication. Cavitation, the formation of vapor cavities in the lubricant caused by null pressure, produces wear and important lost of efficiency and even spoil the system. Cavitation is not considered in the original model of O. Reynolds. Modeling cavitation has been an important issue in lubrication throughout the 20th century where many different models have been considered (see for instance Bayada and Chambat [1] and Section 3 in the survey Bayada and Vázquez [4] for more details). Concerning cavitation, we highlight the model proposed by Elrod–Adams in [12], where an extra unknown is introduced to measure the concentration of the lubricant.
In this paper we consider the variational inequality to describe the distribution of the pressure of the lubricant in a two dimensional domain Ω. The model, also known as Swift–Stieber model (see Stieber [17] and Swift [18]), is introduced in the 30’s as an obstacle problem where the obstacle . Because its easy numerical implementation became one of the most used models in the last decades (see Bayada and Vázquez [4] and S. Martin [14] for more details). The model considers two different regions, the first one, with a complete fluid film where where the Reynolds equation is satisfied, and a second region, where cavitation occurs and . We assume that h is independent of t and , then, the solution to the Reynolds cavitation model is a nonnegative function , satisfying
for any nonnegative function . Clearly, in the region where , the solution satisfies the Reynolds equation and the imposed condition of non-negativity guarantees that the pressure is in the set of physically admissible solutions.
After cavitation, one of the most important topics concerning the applications of the field is the “Load problem” where a known external force is applied to the mechanism. In that case, the distance between the lubricated surfaces is unknown and h may presents some degrees of freedom. If we only allow vertical displacement of the upper surface,
where is a given function describing the geometry between the surfaces which satisfies
and α represents the vertical displacement.
In this article, we only consider the equilibrium position, i.e. where the force exerted by the pressure balances the external application of the force. The external force F is assumed to be constant and known while the force exerted by the pressure is given in terms of the integral of the pressure, therefore the solution has to satisfies .
Since only vertical displacements of the upper surface are allowed, the problem consists on determine the parameter α. It is known that is a continuous function of α, so, the existence of equilibrium positions depends on
Since the first limit is 0, the load capacity, defined by
depends on the second limit. Different cases have been considered in the literature, where the contact points i.e.
and the geometry of close to such points, determine the cited second limit. If the second limit is infinity, we have that for any given force there exists an equilibrium of the problem. In the case, i.e. the second limit is finite, we only have a range of admisible forces F where the problem has a solution.
We list bellow a non exhaustive selection of the existing results in the literature.
In Ciuperca, Hafidi and Jai, [7], the problem is studied in a two dimensional domain for the line contact case where and also for the point contact case, where .
The authors obtain infinite load capacity for for the line contact case and for for the point contact case. If in the line contact case and in point contact case, the result in [7] shows finite load capacity. Notice that for for the line contact and for the contact point are not considered in [7].
In Buscaglia, Ciuperca, Hafidi and Jai [5], the authors consider a function h with two degrees of freedom defined as follows
where η defines the vertical displacement and θ an angular movement. The existence of equilibrium positions for and is obtained for any positive force “F” under assumptions
and
The previous assumptions garantee that the contact between the surfaces at the limit case is in the form studied in Ciuperca, Hafidi and Jai [7] for the line contact and .
The evolution problem have been also studied in Díaz and Tello [11] for the flat case, i.e. . In [11], the behavior of the surface depends on the integral of the external force, i.e.
The case is considered in Ciuperca and Tello [10], for the line contact case, i.e.
and for the point contact case
In [10], the authors obtained the existence of a unique global solution for for the line contact case and for the point contact case. For the other range of parameters i.e. ( in Line contact case and in point contact case) there exists examples where solution collapses at finite time, i.e. as for some .
In Ciuperca, Jai and Tello [9] the load problem is studied for the Elrod–Adams model where a two dimensional surface, defined by for some , moves at constant velocity over a plane. In that case, the existence of equilibrium for any given force F applied to the upper surface is established.
In Ciuperca, Jai and Tello [8], a given force is applied to a journal bearing system modelized by a variational inequality, we proved the existence of equilibrium position for any given force F applied ortogonally to the journal axis which moves parallel to the exterior cylinder. Recently, in Lombera [13] the misaligned case has been studied obtaining finite load capacity for the misaligned case.
The cited works consider the load problem for smooth surfaces, nevertheless the effects of the roughness in the load capacity of the mechanism have not been analysed from a theoretical point of view. In particular, as the thickness of the gap decreases, the roughness becomes more influent in the pressure distribution and as we show in this article, it determines the threshold values of the forces and geometries which presents finite load capacity.
The influence of roughness in lubrication have been considered in the last decades with an extensive literature in the problem. We highlight the works of Christensen and Tonder [6] and Patir and Cheng [16] in the decade of 70’s. In [6], a periodic roughness is given and a deterministic approach is used to obtain a modified Reynolds like equation, while in [16], the model is obtained starting from an stochastic distribution of roughness.
By using a rigorous mathematical homogenization approach, Bayada and Faure [3] presented a modified Reynolds equations as a limit when the roughness period tends to zero. See for instance the survey Bayada and Vázquez [4] and Martin [14] for more details.
As we have seen above, three of the main topics in Lubrication are cavitation, load capacity and roughness. In this article we consider these three main topics, describing cavitation through a variational inequality (the Swift–Stieber model). The motivation of this study is to quantify the influence of the roughness in the load problem. In that direction, we obtain the threshold values in the geometry of the surfaces and roughness which distinguish finite or infinity load capacity.
Setting of the problem. We consider a two-dimensional homogenized model of lubrication where the roughness is taken into account. The problem is posed in a bounded domain of the form
with
In order to define the distance between the lubricated surfaces we introduce the following function
We assume that and if roughness is not taken into account, we are in the case “line contact”, that is
and
The roughness on one of the lubricated surfaces is given by
for
satisfying .
Now, for any fixed we consider the function
given by
for , and .
For any we introduce the functions
defined by
Observe that for it is possible that goes to when η goes to 0.
In order to describe the variational inequality (Swift–Stieber model), we introduce the following Hilbert spaces:
and
Notice that the boundary conditions of the solution are
Dirichlet homogeneous in ;
Periodic boundary conditions in .
We also assume that
We may also consider Dirichlet homogeneous boundary conditions in . In that case we have to replace V by and remove the periodicity of in .
Then, for any fixed we have the following variational inequality:
Findsuch that
for all , where and are given normalized velocities.
Notice that the total force exerted by the pressure of the fluid is .
It is well known that for any , problem (3) admits a unique solution .
The main question that we study in this work is the behavior of when . Notice that the pressure p depends on η, but for simplicity of notation we omite the index η in p.
We want to find out whether the integral is bounded when . We need some extra assumptions of the behavior of (respectively ) when (repectively ).
We assume that there exists and such that
where and are bounded functions and far from 0, i.e. there exists two positive constants and independent of η such that
The case without roughness, i.e. , which implies
have been studied in Ciuperca, Hafidi and Jai [7] where infinite load capacity is obtained for and finite load capacity for .
The article is organized as follows. In Section 2 we consider some preliminaries concerning the coefficients of the Reynolds equation with roughness to be applied in the subsequent sections. In Section 3 we consider the finite load capacity case, the result is obtained for α and γ satisfying
the results are inclosed in Theorem 1. In Section 4, the infinite load capacity case is presented for and (see Theorem 2). Finally, we present a particular case for a one dimensional domain and with infinite load capacity.
Preliminaries
In this section we consider some preliminar estimates of the coefficients of the homogenized equation. We begin by the following lemma.
There exist positive constants,and δ independent of η satisfying,such that forwe have
for.
forwith.
with.
This is a consequence of positivity of and assumptions in .
We introduce
since , there exists a constant such that
Then
which ends the inequality on the left hand side.
To prove the righthand side inequality we consider such that there exists and small enough satisfying
Notice that by (5) such a δ exists.
Now, we have
On the other hand, we get
We now introduce the following change of variables
Then, it results
with
Since , we have
which ends the proof of ii).
We have
where
Thanks to Cauchy–Swartz inequality, we obtain
which implies
Now, thanks to ii), we obtain the desired upper bound on E and the proof ends.
□
From Lemma 1 we deduce that in the variational inequality (3) the diffusion coefficients and behave as and 1 respectively (for small) while the coefficients and behave as and 1 respectively.
In the following, thanks to Remark 4, we consider a more general problem of the form
where , , and satisfy the following assumptions
and periodic in . There exist real positive numbers γ, and satisfying such that for any and we have
We also assume and .
If the data , , , , are independent of , then the solution of (3) is the corresponding solution of the one-dimensional problem.
The bounded case. Finite load capacity
In this section we give conditions on γ and α which guarantee the boundedness of for p being the solution of (6).
Under assumption (
7a
)–(
7e
) and α, γ satisfyingwe have the existence of a constant c, independent of η, such that
We take and respectively in (6) to obtain
We deduce
From hypothesis (4) and (8) we deduce
On the other hand we have
with the help of (9) and thanks to assumptions (4) and (8), the proof ends. □
For the homogenaized problem (3) from Remark 4, we have that , then assumption (8) becomes
In the case without roughness (the case ) we have then, the assumption (8) becomes
as in Ciuperca, Hafidi and Jai [7].
The unbounded case. Infinite load capacity
We introduce the following domain
and notice that for η small enough.
We denote by q the solution of the following elliptic equation on
where
It is clear that there exists a unique solution q to (10) which is a sub-solution of (6) (after extension by 0 on Ω) in the case , that is
We have the following result.
Under assumption (
7a
)–(
7e
), forandwe obtainMore precisely we havewith C a constant independent of η.
Step 1. We first give a lower bound for
Let us denote
From (10) we have that for any
Then, we deduce
and therefore
Now, we take in (13)
with not identically 0 and independent of η, to deduce that there exists a constant such that
Step 2.
From (10) we have
We notice that from maximum principle and assumption (4) and (7a)–(7e) we have
We deduce that
and thanks to assumption (4) and (14) we claim
Now, using (10) and the fact that on , since on Ω, we obtain the wished result. □
In the case of homogenaized problem (3) we have , then assumption (12) becomes
In the case without roughness , assumption (12) becomes .
Notice that for and we have and for . Then for α such that
the behavior of remains undetermined.
A particular one dimensional case
In this point we consider a one dimensional case with
and
In this case, due to the maximum principle, the solution of (6) is in fact the solution of the equation
We remind that and satisfy assumptions (7a), (7c) and (7e).
As mentioned in Remark 7 iii), for , we cannot say anything about the behavior of as if
In the following theorem we show that we can fill this gap for this particular case.
We assume that. Then for anywe have thatMoreover there exists a constantsuch thatand
We introduce the following change of unknown in (16)
we have
where is the solution to
on
and satisfies the boundary condition
for and satisfying
with and given constants fullfilling
Now, solving (17), (18), we deduce
with
and
Since
we can write
Now, we remark that
and
We also have
We easily deduce, since , that
and
which implies as .
Now, we write
which implies
and
and the proof ends. □
Footnotes
Acknowledgements
This work is partially supported by Project MTM2017-83391-P MICINN (Spain).
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