Abstract
OBJECTIVE:
To evaluate the abilities of the DCB and the NTP test for measuring adherence of an adhesive joint between a resin and a metal interface.
METHODS:
Two-hundred stainless steel metal beams (diam.
RESULTS:
With the DCB test, Superbond was more effective than Panavia, regardless of the surface treatment and conditions of crack propagation. The overall effectiveness of the treatments was in the following order: sandblasting + Rocatec > sandblasting alone > sandblasting + Alloy primer. The adherence energy in an aqueous medium was lower than that in air. With the NTP test, similar performances were obtained with three surface treatments. However, the potential of Rocatec seemed slightly higher.
CONCLUSIONS:
The DCB and NTP tests provide independent measures of the inherent value of an adhesive. Rocatec appeared to provide greater resistance of the bonded joints in an aqueous environment.
Keywords
Introduction
The main cause of failure for resin-bonded fixed partial dentures is joint debonding between the resin and the metal interface. Factors contributing to this failure include the type of adhesive, nature of the alloy, treatment of the metal surface [1,2], and stresses experienced by the prosthesis [3]. To improve the bonding potential of materials to the tooth structure, the prosthesis surface may be treated by mechanical methods (e.g., sandblasting), chemical methods (e.g., metal-primer), or a combination of these two methods [4,5].
Among the various methods used to test the bond strength of a joint, the shear and tensile tests are common. Regardless of the test used, many variable parameters influence the bond strength, including the interface geometry [6–8], force loading [9], and speed of the test [10]. This variability, which makes comparison among studies virtually impossible, may be due to sensitivity to the geometry of the interface [6–8], the loading of the force [9], and the solicitation speed of the test [10]. Additionally, the clinical and laboratory performances of dental adhesives rarely coincide, because dental adhesion tests are unable to separate the effects of adhesive composition, substrate properties, joint geometry, and loading type on the measured bond strength [11]. Therefore, to evaluate the inherent material properties of an adhesive joint, tests measuring the adherence energy have been proposed. The concept behind these tests is to initiate and propagate a crack through the bonded interface in a stable manner which provides a real characteristic value of the bonding joint and is independent of the specimen geometry [12–15].
The double cantilever beam (DCB) test and the notchless triangular prism (NTP) are two approaches that may be used to evaluate the adherence energy of a bonded joint. The mechanics and principles of the DCB test have been described in detail [12,13]. The DCB test is a cleavage test that measures the value of
In 1964, Irwin [19] reported that the stress field around a sharp crack in a linear-elastic material could be uniquely defined by the stress intensity factor K, and that fracture occurs when the value of K exceeds some critical value of the fracture toughness,
The aim of the present study was to evaluate the adherence energy of the metal/resin interface by using the DCB and NTP tests. The results obtained with two resin cements, Superbond and Panavia 21, were compared. The metal surface was sandblasted and coated with silica (by the Rocatec system) or painted with a primer (i.e., Alloy primer). A single metal was used (stainless steel AISI 304) to facilitate the comparison. Using the corresponding stress intensity factor for plane strain given by Broek [22], we determined that the fracture energies (
Three hypotheses were tested in this study. (1) In terms of methodology, data from the two tests show a good correlation with the adhesive under the same treatment. (2) In experimental terms, the potential adhesion provided by the two adhesives and the three surface treatments are equivalent. (3) For the DCB test, the value of adhesion does not change when the crack propagates in an aggressive environment.
Materials and methods
Materials
The metal beam used in this study was stainless steel AISI 304, comprised of Fe Ni (10%), and Cr (18%). This metal has an elastic modulus (E) of 210 GPa and is similar to the prosthesis metal base in terms of Ni and Co. It was used because of its facility of machining: it can be cast, ground, or machined easily and reproducibly. Two bonding materials were used: Superbond and Panavia F 2.0. The compositions of the luting cements are listed in Table 1.
Chemical compositions of the two adhesive monomers
Chemical compositions of the two adhesive monomers
Three types of surface treatments were performed.
Sandblasting. The metal beams were sandblasted with aluminum sand (<99.5% Al2O3, <0.6% SiO2; Renfert Strahlmittel, Germany) with a grain size of 50 µm at a pressure of 0.4 MPa. The width and length of the beam were each sanded three times.
Rocatec system. After sandblasting, some metal beams were treated with the Rocatec system (silica [SiO2] grain size 110 µm; Rocatec, 3M ESPE, Germany) at a distance of 1 cm perpendicular to the surface. Each surface was divided into thirds, and each third was scanned three times in its width and three times in its length. After treatment, silane (Ivoclar Vivadent, Liechtenstein) was used as a coupling agent.
Alloy primer. For the Panavia F 2.0 adhesive, Alloy primer (Kuraray Co., Japan) was applied after sandblasting. This primer contains 6-(4-vinylbenzyl-n-propyl) amino-1,3,5-triazine-2,4-dithiol (VBATDT) and methacryloxydecyl dihydrogene phosphate (10-MDP).
Test setup
In total, 10 groups of 10 samples each were tested according to the nature of the test (DCB vs. NTP), surface treatment (sandblasting [Sand], sandblasting with Rocatec treatment [Sand+Rocatec], or sandblasting with Alloy primer [Sand+Primer]), and the choice of luting cement (Superbond vs. Panavia F 2.0). The groups are listed in Table 2.
Experimental plan
Experimental plan
Notes: Abbreviations: DCB – double cantilever beam; NTP – notchless triangular prism; Treat – surface treatment; SB – Superbond; PNV – Panavia F 2.0; Sand – sandblasting; Roc – Rocatec; AP – Alloy primer.
In the DCB test, precracking is performed by introducing a wedge between two identical beams that are joined together with an adhesive. These beams deform and store elastic energy. The release of this energy in the adhesive joint creates and propagates a fissure. As the fissure extends and elastic energy stored in the beams is released, two new surfaces are created. In air, the fissure propagation stops after 1 day, when the release rate of the elastic energy (G) equals the energy needed to create a surface of unit dimension (Wr). For fissure propagation in water, which simulates fracture propagation under intraoral conditions, the fissure reaches its maximum length after approximately 24 h at 37°C [21]. By measuring the length of the fissure, the adherence energy (Wr) may be calculated.
In the present study, the dimensions of the specimens for the DCB test were

Length of the fissure at equilibrium. E – Young’s modulus of the substratum; △ – beam thickness; h – wedge height; and l – fissure length at equilibrium. For a given geometry, the adherence energy depends only on E and l.
A 410 µm steel wedge was introduced into the joint with a specially designed bench into two perpendicular micrometer screws to direct the movements of the wedge and beams. The release of elastic energy from the beams provoked a fissure that propagated for 1 day in air. The length of the fissure was measured three times under a microscope at a magnification of ×80 on both sides of the beam, and the measurements of the two sides were averaged. The samples were stored in water at 37°C for another 24 h, and the lengths were remeasured. The adherence energy (Wr) was calculated from the length of the fissure measured after storage in water, according to the theory proposed by Maugis and Barquin [23].
When placed in the testing holder, the specimens for the NTP test achieved a configuration similar to that of the standard CNSR specimen. After cleaning, the surfaces of specimens for the NTP test were treated identically to those for the DCB test (see above). Two stainless steel prismatic specimens (

(A) Two stainless steel prismatic specimens, measuring
The sample was placed on a tensile testing machine (JJ Lloyd T 30K, Lloyd Instruments, UK) to measure the maximum stress (
DCB test
Figure 3 shows a representative specimen after the DCB test. Table 2 reports the mean, standard deviation (SD), and coefficient of variation (CV) results for the adherence energy (Wr) in air and after storage in water for 1 day. The energy data were analyzed by two-way analysis of variance (ANOVA), according to three parameters: the bonding materials, surface treatment, and condition (air and water). ANOVA revealed significant differences (

Demonstration of the DCB test. After the relatively fast unloading of the specimen, the toughening was almost completely lost. Fast unstable crack growth occurred after a crack had initiated from the notch. Thus, loss of toughening was probably due to fast crack growth, potentially because of viscoelastic effects. (Colors are visible in the online version of the article;
Average fracture energy values in air or water
Notes: Abbreviations: Tx – treatment; Wr air – fracture energy measured in air; Wr water – fracture energy measured in water after 24 h; SD – standard deviation; CV – coefficient of variation; SB – Superbond; PNV – Panavia F 2.0; Sand – sandblasting; Roc – Rocatec; AP – Alloy Primer.

Fracture energy value of adhesives measured by DCB test in air or water. SB – Superbond; PNV – Panavia F 2.0; Sand – sandblasting; Roc – Rocatec; AP – Alloy Primer.
Statistically significant difference (
Figure 5 shows a representative specimen before and after the NTP test. Table 4, Fig. 6 reports the mean, SD, and CV results for the

Light microscopy (
Average toughness of the bonded joints under different surface treatments
Notes: Abbreviations: Tx – treatment; SD – standard variation; CV – coefficient of variation; SB – Superbond; PNV – Panavia F 2.0; Sand – sandblasting; Roc – Rocatec; AP – Alloy primer.

Toughness of the bonded joints measured by NTP test in air. SB – Superbond; PNV – Panavia F 2.0; Sand – sandblasting; Roc – Rocatec; AP – Alloy primer.
Statistically significant difference (
The precracking of the specimens was necessary, because a sharp crack is essential for the accurate evaluation of the
Elastic modulus
It is well established that the adhesive strength in terms of E influences the adhesion of an assembly tested at a constant speed in shear and tensile tests [25,26]. In our study, the metal beam (stainless steel AISI 304) had an E of 210 GPa, which is similar to that of a prosthesis metal base of Ni and Co. The E value for the metal beam was nearly 70 times higher than that of bonding materials (E of 0.8–1.0 GPa for Superbond and 3 GPa for Panavia) [25]. Because of the high difference in E between the beam and the bonding material, the adherence energy created by the bond was mainly stored in the metal beams. Two previous studies found no differences between a Ni–Co–Mo substrate and a stainless steel 304 substrate when evaluating the metallic bonding joint [27,28].
For the measured values with the NTP test, the effect of the E of Panavia may partially explain the values of
Influence of adhesives
In the DCB test, the adherence energy created by Superbond was superior to that of Panavia, regardless of the surface treatment or conditions of crack propagation. However, in the NTP test, there was no significant difference between the adhesives. The acidic monomers derived from the carboxylic 4-META (e.g., in Superbond) or phosphoric MDP acids (e.g., in Panavia) are able to bond with the superficial oxide layer of metal and calcium in hydroxyapatite [29]. The high adherence energy obtained with Superbond can be explained by the fact that this energy is proportional to the number of carbon–carbon connections that exist between two points of reticulation to cause rupture. Superbond is a linear polymer whose temperature of vitreous transition (Tg) is 100°C. In contrast, Panavia is a composite with a reticular matrix [27]. Although the number of carbon connections is unknown for these two materials, a linear polymer has more connections than a reticular polymer [30]. Moreover, the main functional group of Superbond, 4-MET, is known to improve the bond strength and wetting to metals [31].
Methacrylate-based self-etching primers/adhesives have a pH value in the range of 1.5 to 2.5 [32]. Under such strongly acidic conditions, an ester such as MDP is hydrolytically degraded [33,34]. Self-etching adhesives show relatively high water uptake, resulting in the generation of water at the interface [35]. The Alloy primer contains VBATDT, which has been reported to harm the polymerization of resin-based materials that contain a benzoyl peroxide-amine initiator system, such as Panavia [36].
Influence of surface treatment
From our analysis, it appears that the Rocatec system is effective in promoting bonding adherence. These results confirm the findings of a previous study that the Rocatec system is generally more effective than simple activation by sandblasting [37]. In the Rocatec system, silica deposition is followed by the application of a coupling agent (silane), which acts as a connector between the oxide surface and the polymer, dramatically increasing the number of binding sites between the metal and the adhesive. This treatment does not always improve the strength in air, but may instead improve the strength in the presence of a liquid [38].
Our results are consistent with those of a previous study, which found that silane can be used to improve the reproducibility of adhesion in air [39] and liquid [37,40]. After storage in water, these studies found that it was difficult to divide the studied alloys into a dental base alloys group and a noble alloys group. The silica coating significantly limited the propagation of fissures in water. Higher values of adherence energy were recorded with the Rocatec system for all alloys except the palladium alloy, which was only treated with the Silicoater MD system. Samples treated with V-Primer were sensitive to hydrolytic attack.
Relationship between DCB and NTP
In linear elastic fracture mechanics, three modes of loading are considered: mode I (opening mode), mode II (shearing mode), and mode III (tearing mode). The failure of a brittle material usually occurs in mode I. In the case of an adhesive joint, the fracture criteria, such as
Theoretically, the fracture energies measured by the DCB test (
From these findings, we conclude that we cannot directly compare the values of the fracture energy (Wr) with the values of the toughness of the joint (
The stress condition within a loaded adhesive joint is quite complex, due to differences in the mechanical properties of the different adhesive joint components (e.g., E, shear modulus, Poisson’s ratio, yield strength, etc.). Residual polymerization stresses further complicate the stress condition at the joint [41]. Nevertheless, it is possible to discuss the credibility of these two parameters to evaluate a dental bonding joint.
Conclusion
Fracture mechanics theory implies that the DCB and NTP tests provide adhesion values that are independent of the nature and conditions of testing. Our results highlight the influence of two factors: the speed of crack propagation and the rheology of the adhesive. Given the importance of both of these parameters, it was impossible to conclude whether the performance of Superbond or Panavia was superior in terms of adherence. However, both tests showed the value of using a promoter (Rocatec) in the surface treatments. This promoter provided greater resistance of the bonded joints in an aqueous environment.
In the future, we propose the following complementary approaches. With the NTP test, we recommend comparing the toughness values (
Conflict of interest
The authors declare that they have no conflict of interest.
Financial support
None.
