Abstract
Based on a kind of sintered hydroxyapatite (HA) with a good cytocompatibility, a series of polylactic acid (PLA) and PLA/HA with the various PLA:HA weight ratio (5:5, 4:6, 3:7, 2:8, 1:9) were fabricated by supercritical CO2. The physical and chemical properties were evaluated by pH, degradation, water absorption, porosity, density, mechanical property, and cytotoxicity respectively. With the increase of HA content, the pH value and porosity increased gradually, while weight loss rate and the density showed a gradual downward trend. Existence of HA can drastically improve the hydroscopicity of PLA scaffolds. The compression strength values slightly increased (
Introduction
Tumors, trauma, disease and birth defects create a demand for skeletal reconstruction. Although autograft and allograft are the standard treatments, they are sometimes associated with morbidity of donor sites, rejection by the immune system, longer surgical time, and higher costs [1]. Therefore, many investigations have been conducted to find materials for bone substitutes. Among them, hydroxyapatite (HA), with chemical composition of Ca10(PO4)6(OH)2 similar to the major mineral component in bone and teeth of the body, is a promising candidate. Due to its excellent biocompatibility, easily available and a lower cost, HA have been widely used in bone grafting and dental devices as bone substitutes in the past decade [2,3]. Two types of HA are currently available: processed materials made from coral or bovine bone and completely synthesized HA. Owing to the properties more similar to HA of nature bone, HA processed from bovine is more used widely [4]. However, the application of processed HA is limited by its brittleness, difficulty in shaping, slow biodegradation [5]. Biodegradable polymers, due to their excellent biocompatibility, biodegradability and processability, have been approved use in medical devices by the US Food and Drug Administration (FDA). Poly(lactic acid) (PLA) is one of the most attractive candidates for scaffold materials among them because of its favorable mechanical properties, processability, biodegradability as well as biocompatibility [6]. However, the inherent drawbacks are poor osteoconduction, highly hydrophobic and acidic degradation products which may cause premature implant failure and local inflammation [7,8]. Combining degradable polymers and HA into composite materials maybe an effective solution to solve these problems [9].
To overcome the inherent drawbacks of HA and PLA, the aim of this study was to prepare a porous PLA/HA composite biomaterial by a novel method, namely supercritical CO2 technique.
Materials and methods
Materials
PLA with the average molecular weight
Methods
Preparation of HA
Fresh bovine cancellous bone procured from limbs was stored at below
Preparation of PLA/HA with the various ratio
PLA with the average molecular weight

Schematic of fabrication procedures for the porous PLA/HA composite biomaterials.
To confirm cell affinity of the prepared HA, Cell affinity of HA was performed. Briefly, the HA used for cell culture tests was sterilized using 20 kGy 60Co (China Institute for Radiation Protection, Taiyuan, China). The osteoblast-like cells (MC3T3-E1) were seeded onto the prepared HA in 12-well plates with a density of
pH measurement of PLA and PLA/HA with the various ratio
1g of HA, PLA, and PLA/HA with the various ratio were immersed in 50 ml distilled water (
In vitro degradation of PLA and PLA/HA with the various ratio
PBS (
Water absorption of PLA and PLA/HA with the various ratio
The PLA and PLA/HA were pre-wetted to ensure that water permeated through all the pores of material. Three dry samples of each group were placed in a glass bottle filled with 10 ml water for 24 hours. On removal, the samples were carefully wiped with filter paper to remove surface water, followed by measuring their wet weight. Then they were dried in vacuum for 12 hours to determine the mass of the dried samples. The water absorption was calculated using the following equation:
Porosity and density measurement of PLA and PLA/HA with the various ratio
The porosity and density of the PLA and PLA/HA were determined using a liquid displacement method [13]. Ethanol was used as the displacing liquid because it penetrated easily into the pores of the scaffold, but not into the composite itself. Briefly, a sample of measured weight W was immersed in a graduated cylinder containing a known volume (
Mechanical properties of PLA and PLA/HA with the various ratio
An RGT-20A microcomputer-controlled electronic universal testing machine (Shenzhen Reger Instrument Co. Ltd., Shenzhen, China) was employed to evaluate the compression mechanical properties of the porous PLA and PLA/HA with the various ratio at room temperature. Cylindrical specimens with the length of 10 mm and the diameter of 10 mm were placed vertically between two solid platens and compressed at a rate of 1 mm/min using a 5 N load cell. The modulus of elasticity was estimated from the slope of the initial linear portion of the stress-strain curve. The compression strength was obtained from the peak of the stress-strain curve.
Cytotoxicity test of PLA and PLA/HA with the various ratio
The PLA and PLA/HA composite scaffolds with the various ratio were immersed in serum free DMEM medium in the sealed container at 37°C for 72 hours according to the PLA/HA:DMEM ratio of 0.1 g:1 ml, respectively. After the leaching solution of composite materials were centrifuged, the supernatants were harvested and added 10% fetal bovine serum for cell culture. 100 μl of
Morphology observation of the optimal ratio PLA/HA
Morphology of the porous PLA/HA with the optimal PLA:HA ratio was examined using a scanning electron microscope (JSM-6360LVV, JEOL, Ltd., Japan), operating in high vacuum and with an acceleration voltage of 20–25 kV. Before the observation, the specimens were coated with gold in a sputtering device for 180 s under vacuum. The average pore size of porous scaffolds was calculated by image analysis software.
Statistical analysis
All statistical analyses were performed with SPSS (17.0) software (IBM Corporation,USA). Quantitative data were presented as
Results
Preparation and cell affinity of HA
The HA appeared fragile, white cubes (Fig. 2(a)). SEM observation showed HA had a highly porous, well-interconnected pore structure (Fig. 2(b)). HA cultured with MC3T3-E1 showed a large quantity of cells grew both on the surface and in the holes of HA (Fig. 2(c)). The cells appeared polygonal shape and attached well with long processes and more microvilli (Fig. 2(d)).

Gross and SEM observation of HA and HA cultured MC3T3-E1 cell. (a) general observation of HA; (b) microstructure of HA; (c) SEM of HA cultured MC3T3-E1 cell (
The pH value of PLA/HA showed as in Fig. 3. The pH value of PLA was 5.47, which resulted from lactic acid that PLA degraded into. With the increase of HA content, the pH value increased gradually. When the ratio of PLA/HA was 2:8, the pH value of scaffold increased to 7.39 that stayed in a normal pH range (7.35–7.45) in body fluid. While the pH value of the pure HA (9.47) was far from the normal pH range in body fluid. It indicates that alkaline characterization of HA can neutralize the acidity caused by degradation of PLA.

pH value of PLA/HA with the various ratio.
Figure 4 shows the percentage changes in weight loss of PLA/HA with the various ratio throughout degradation in PBS at the different time points. Weight loss rate in the PLA group was the most. With the content of HA increase, weight loss rate showed a gradual downward trend. It suggests that an increase of HA content would lead to a lower degradation rate of PLA. PLA/HA with the ratio of 9/1 had the lowest degradation ratio. In all of the groups, the weight loss rate kept in a lower level in 2 weeks. Subsequently, it increased to a higher level after 2 weeks. The accelerating degradation maybe caused by autocatalytic reaction that lactic acid induced.

Weight loss of PLA and PLA/HA with the various ratio during degradation in PBS.
Immersion of the scaffolds in water resulted in an increase in mass within 24 h as shown in Fig. 5. It was observed that there was a mean mass increase of 158% for pure PLA scaffold. The mass of the PLA/HA with the ratio of 5:5 increased by 264% (

Water absorption of PLA and PLA/HA with the various ratio.
The effect of HA content on the porosity and density of the PLA/HA is shown in Fig. 6. As expected, the porosity of the material increased with increase of HA content. On the contrary, the density of the scaffold exhibited a downward trend with HA content. It may be explained by the increasing porosity. The porosity values of pure PLA was 62.7%. With the loading of HA, the porosity increased from 76.0% (5:5) to 83.3% (9:1). However, there was no significant difference among the PLA/HA with 7:3, 8:2 and 9:1 (

Porosity and density of PLA and PLA/HA with the various ratio.
The mechanical testing results for the PLA and PLA/HA with the various ratio are summarized in Fig. 7. The compression strength values slightly increased (

Compression strength and modulus of elasticity of the PLA and PLA/HA with the various ratio.
Proliferation rates of MC3T3-E1 cultured with leaching solution of PLA and PLA/HA with the various ratio are shown in Fig. 8. The proliferation rates of PLA/HA (9:1) were the lowest (

Proliferation rate of MC3T3-E1 cultured with leaching solution of PLA and PLA/HA with the various ratio.
Based on the previous experimental data, PLA/HA with the ratio of 8:2 was considered as the optimal composite ratio. PLA/HA(8:2) showed white porous structure (Fig. 9(a)). SEM observation presented a homogeneous distribution of HA in PLA matrix and a foam-like structure comprising interconnected pores. The well-defined porous structure in three dimensions is throughout in PLA/HA skeleton (Fig. 9(b)). Additionally, the open-pore structure possesses pore with size of a range from

SEM observation of PLA/HA with the optimal ratio of 8:2. (a) gross observation of PLA/HA; (b) SEM of PLA/HA (
From the biological perspective the natural bone matrix is a combination of organic/inorganic composite materials and consists of a naturally occurring polymer (collagen) and a biological mineral (apatite) [14]. Due to its osteoconductive and biocompatible properties, HA is often a component of orthopedic devices. However, HA is difficult to shape in the specific form required for bone repair and implantation because of its intrinsic hardness, fragility, and lack of flexibility, which limits its use as a load-bearing bone substitute for bone-repair applications [15]. To capitalize on its advantages and simultaneously overcome the drawbacks, polymer/HA composites are a subject of interest to many researchers involved in bone-repair. PLA is the most extensively researched and utilized biodegradable polymer in human history due to its merits. Many studies have proved that combining PLA and HA can take advantage of both and overcome their disadvantages [16]. The resources of HA include natural HA and synthetic HA. Owing to its physical and chemical structure more similar to human bone, natural bone possesses the better biocompatibility and osteoconduction which have be approved by some studies. Some papers have already focus on preparation of PLA and synthetic HA composite by supercritical CO2 [17,18], however, little experimental data about composite biomaterials of PLA and nature HA have be provided. The traditional methods for fabricating PLA/HA composite biomaterials include solvent casting, the particulate leaching, thermally induced phase separation, and electrospinning techniques [19–21]. These methods need using organic solvents or high temperature in the process which destroy the biocompatibility of materials and some growth factors. Supercritical CO2 is a novel method for polymer preparation without introduction of high temperature and organic solvent in the process of preparation and particularly suitable for the preparation of biomaterials with good biocompatiblity [10,11].
In this study, the PLA/HA with the various weight ratio (5:5, 6:4, 7:3, 8:2, 9:1) were prepared by supercritical CO2 method and the physical, chemical and cytocompatible properties were tested to screen the optimal ratio. To get the best properties of the composite, it is important to minimize the amount of PLA in the composite, as the PLA is highly hydrophobic and poor osteoinductive. On the other hand, if there is too little PLA, there will not be sufficient matrix material to bond HA and neutralize alkaline from HA. When the ratio of PLA/HA was 2:8, the pH value of scaffold increased to 7.39 that was in a normal pH range (7.35–7.45) in body fluid. In vitro degradation showed addition of HA to PLA can decrease the degradation of composite. This is because that addition of HA can not only decrease the proportion of PLA in the composites, but also its alkaline characterization neutralizes the acidity caused by degradation of PLA which may accelerate PLA degradation. As Crow reported [19], weight loss is along with diffusion and dissolution of acidic degradation products into the solution. Water absorption was measured for the assessment of swelling ability of scaffold materials. Suitable water absorption ability is extremely necessary to obtain an ideal material, for the low absorption will result in the lack of water and then affect cell growth. HA can improve the water absorption of the PLA significantly. When the HA content increased to 90%, the mass of PLA/HA declined dramatically. Which may result from its high porosity. On this context, for further modification of HA, a procedure that the HA was placed into the NaOH solution before calcination was adopted. This processing can improve HA hydrophilic by introduction of the hydrophilic groups (-OH) onto the surface. The result that a lot of cells adhered and grew well on the HA also confirmed HA hydrophility. The HA ratio less than 80% had little effect on compression strength of PLA/HA. When the ratio of HA was over 80%, both compression strength and modulus of elasticity dramatically decreased. Which may be closely related with the uneven distribution of HA and higher porosity. The proliferation rate of MC3T3-E1 cultured with leaching solution of PLA/HA (8:2) was higher than any of the other groups. Which may be related with the pH (7.39) of PLA/HA (8:2). The pH within the normal range (7.35–7.45) is beneficial to cells growth. Both the overly basic environment of PLA/HA (9:1) (
Conclusions
From the above analysis, we can draw a conclusion that when the weight ratio of PLA/HA is 8:2, the overall properties of porous scaffolds are the optimal, with the pH of 7.39, the porosity of 83.0%, the density of 0.60 g/cm−3, the compression strength of 34.1 MPa, and the elasticity modulus of 2.63 GPa. The mechanical properties (both modulus and strength) are much less than that of cortical bone, which typically has modulus value of
Footnotes
Acknowledgements
This work was supported by Natural Science Foundation of Shanxi Province of China (Award No. 201601D011126), Shanxi Scientific Research Fund of Chinese Medicine (Award No. 2016ZYYC02), and Scientific Research Fund for the Doctoral Young Scholars, Shanxi University of Chinese Medicine (Award No. 2014bk05).
Conflict of interest
The authors have no conflict of interest to report.
