Abstract
The objective of this work is to investigate dynamic response of fully clamped slender foam-filled rectangular tubes subjected to low-velocity impact. Analytical and numerical analysis are presented to predict the dynamic response of the fully clamped slender foam-filled rectangular tubes struck by a low-velocity heavy mass. In the analytical solutions, the interaction of bending and stretching induced by large deflections is considered. Good agreement is achieved between the analytical solutions and numerical results. It is shown that the filled foam strength has significant effect on the impact resistance capacity of foam-filled tubes.
Introduction
A tube is an important kind of member in the family of lightweight structures [1]. Also, metal foam is a kind of lightweight material with a number of advantages [2], such as higher specific stiffness, higher specific strength, energy absorption. They are widely used in engineering, such as aerospace, aircraft, ships, etc. Filling the tubes with foam can form foam-filled tubes. Compared with the tubes, foam-filled tubes have different performances and provide more choices for design of tubes [3,4].
Over the past decades, investigations were devoted to analyzing the static and dynamic bending behavior of foam-filled tubes. Foam-filled tubes have been shown to be effective at benefit relative to hollow tubes, such as energy absorption ability, and bending resistance. Santosa and Wierzbicki [5] studied the initial and post bending collapse response of empty and thin-walled prismatic filled columns through the analytical and numerical investigations. It was found that low-density aluminum foam-filled columns have a significant increase of the bending strength of the column quite significantly. Guo et al. [6] carried out three-point bending experiments to study load-carrying capacity and energy absorption of empty, aluminum foam-filled single and double square tubes. Li and Lu [7] carried out quasi-static three-point bending experiments to study the crashworthiness characteristics of empty square and circular tubes, foam-filled single square and circular tubes, and foam-filled double square and circular tubes. Zhang et al. [8] proposed a plastic yield criterion for the foam-filled rectangular tube, and obtained analytical solutions for large-deflection of fully clamped slender metal foam-filled rectangular tubes. Sampath et al. [9] numerically and experimentally investigated energy absorption of foam-filled and empty aluminum tubes under dynamic bending. The results show filling the foam inside the tube results in more force and energy required to bend the tube.
To the authors’ knowledge, little work has been published on the analytical analysis of low-velocity impact response of foam-filled tubes. To have a better understanding of the crashworthiness of foam-filled tubes, the present research aims at the dynamic response of slender foam-filled rectangular tubes subjected to low-velocity impact. The paper is organized as follows. In Section 2, analytical solutions for the low-velocity impact response of a fully clamped metal foam-filled rectangular tubes. In Sections 3 and 4, finite element (FE) calculation is carried out, and the numerical results are compared with the analytical predictions. Also, the effect of the filled foam on dynamic response of foam-filled rectangular tubes is discussed in details. Finally, the concluding remarks are presented in Section 5.
Analytical solutions
Consider a fully clamped slender foam-filled rectangular tube transversely struck at midspan struck by a low-velocity heavy mass G and initial velocity of striker V I . The length, width, height of the tube are 2L, b and b 1, respectively, as shown in Fig. 1. The metal foam is assumed to be perfectly filled and bonded into the rectangular tube with wall thicknesses h 1 and h in the width and height directions. The tube is modelled as the rigid-perfectly plastic (r − p − p) law with yield strength σ f , and the filled foam is assumed to obey the rigid-perfectly plastic locking (r − p − p − l) material with yield strength σ c and densification strain. The striker is assumed to be rigid.

Sketch of a fully clamped foam-filled rectangular tube struck by a heavy mass with initial lowvelocity at midspan.
Here, the slender foam-filled rectangular tube is assumed to deform in a global manner without local denting occurring beneath the striker, the shape of the section is unchanged as shown in Fig. 2. There are three plastic hinges developed at the impact location and the clamped supports, respectively. The transverse velocity profile is assumed to be linear and given by

Overall bending deformation pattern for the neutral surface of the fully clamped foam-filled rectangular tube. (a) Transverse velocity profile, and (b) free body diagram of the left part of the foam-filled tube.
According to the law of momentum conservation, balance equations of the mass-beam system before and after impact are obtained and can be expressed as
The left-hand part of the foam-filled rectangular tube is considered due to the symmetry of the problem Employing the moment of momentum theorem with respect to point A, we have
Combination of Eqs. (4) and (5) yields
It is assumed that the axial extensions occur in the central and end hinges, and the left-hand portion (L-a) of the foam-filled rectangular tube has a total extension e,
The yield criterion for the foam-filled rectangular section is [8],
According to the associated flow rule of yield criteria Eq. (10), we obtain the following relation at fully clamped end and the impact point,
Substituting Eqs (10) and (12) into Eq. (6) leads to the governing differential equation
The initial conditions are
During the deformation process, the reaction force between the striker and the foam-filled rectangular tube is defined as
Using the ABAQUS/Explicit code, Finite element (FE) calculations are carried out to investigate the dynamic response of fully clamped foam-filled rectangular tubes transversely struck at midspan by a heavy mass with low-velocity. The filled foam and tubes are modelled using three-dimensional eight-node and linear brick elements (Type C3D8R) with reduced integration, and four-node linear shell elements (Type S4R) with reduced integration and finite membrane strains. The striker is modeled as a rigid roller with a point mass and predefined velocity. Damping associated with the bulk viscosity in ABAQUS/Explicit is switched off by setting the bulk viscosity to be zero. Appropriate mesh refinement near the clamped end and the impact point is conducted. Half of the foam-filled rectangular tube is modelled due to the symmetry of the problem. The vertical, horizontal and rotational displacements of nodes at the clamped ends of the foam-filled tubes are set to zero. The contact between the foam-filled rectangular tube and the striker is modelled by using a contact pair surface algorithm with a frictionless contact option. The half span, width, and height of the foam-filled rectangular tubes are L = 300 mm, b = 20 mm, b
1 = 8 mm, and wall thicknesses are h
1 = h = 0.5 mm, i.e.
The tube obeys J
2 flow theory of plasticity, and Deshpande-Fleck constitutive model [10] is used to model the plastic crushable behavior of metal foam implemented in ABAQUS. The tubes are made of stainless steel with yield strength σ
f
= 200 MPa, elastic modulus E
f
= 200 GPa, elastic Poisson’s ratio 𝜈
ef
= 0.3, density 𝜌
f
= 8000 kg∕m3, and linear hardening moduli E
t
= 0.001E
f
. The isotropic metal foam has yield strength σ
c
= 10 MPa, elastic modulus E
cf
= 10 GPa, relative density

Analytical and numerical results for non-dimensional maximum deflection

The effect of filled foam strength
Figure 3(a) shows the maximum deflections
Figures 4(a) and 4(b) show the effect of filled foam strength
Conclusions
Low-velocity impact response of fully clamped slender foam-filled rectangular tubes was investigated analytically and numerically. Employing the yield criteria for foam-filled tubes, analytical solutions were derived for large-deflection dynamic response of slender foam-filled rectangular tubes struck at midspan by a heavy mass with low velocity. Analytical solutions are in good agreement with numerical results. It is shown the filled foam strength has significant effect on the impact resistance capacity of foam-filled tubes The present analytical model can offer adequate accuracy to predict low-velocity heavy-mass impact of fully clamped slender foam-filled rectangular tubes
Footnotes
Acknowledgements
The authors gratefully acknowledge the financial supports of NSFC (11502189, 11572234).
