Abstract
This article considers an EOQ model for a delayed deteriorating item in which the demand varies with time and follows a power pattern. Shortages are allowed with partially backlogged and lost sales. We develop a mathematical model for the problem.The proposed model aims at minimizing the total inventory cost which depends on the length of time with positive and negative inventory level. Numerical examples with the effect of various changes in some possible parameters combination of the model are given to illustrate the effectiveness of the model and to gain some managerial decision.
Introduction
Deterioration is one of the terms that cannot be overlooked in inventory management.In fact,it is a known fact that almost all items deteriorates over time.Many times, the rate at which the items deteriorate is so insignificant that there is little need to consider the deterioration in resolving the inventory models.However,in the real life,there are many items that are subject to a noticeable rate of deterioration. Some items begin to deteriorate immediately throughout the planning horizon such as alcohol and gasoline and some items like dry fruits and vegetables have a shelf life and begin to deteriorate after a time lag. Hence the impart of item deterioration cannot be ignored in the inventory decision-making.
Deterioration can therefore be defined as damage, decay, obsolescence and lost of value in a product as time progresses. Many researchers over decades have studied inventory models for deteriorating items. In Whitin [39], the author studied fashionable items which deteriorates over a certain period of time. Later, Ghare & Schrader [26] developed a model for an inventory system with constant demand and exponential deterioration rate. Also, Mishra [29] proposed a production lot-size inventory model for items with both time-varying and constant deterioration rate. Whereas Aggarwal [32] studied an order-level inventory model by modifying and correcting the average inventory holding cost proposed earlier by Shah and Jaiswal [44]. A detailed review of deteriorating items were carried out by Dave [40], Raafat [11], Goyal and Giri [31], Bakker et al. [23], Janssen et al. [18]. Recently, Tiwari et al. [36] developed a deteriorating supply chain model for items with optimal pricing and lot-sizing.The demand is assumed to be dependent on selling price and displayed of stock level under restricted storage capacity.Also in this direction, Bhunia et al. [2] presented a single deteriorating inventory model for items with variable demand rate that depends on stock level and marketing decisions. Later Sunil et al. [30] proposed a deteriorating inventory model for items with expiration date.The model considered joint pricing and partial two-level credit facility with partially backlogging shortages.The total profit was maximized by determining optimal selling price, replenishment cycle time and inventory time to get to zero.
Other deteriorating inventory models that incorporate other factors like delay in payments, preservation technology and so forth, includes among others: Jaggi et al. [8] who presented a two-warehouse deteriorating inventory model for items with imperfect quality and one level of trade credit policy. Later, a deteriorating inventory model for items with controllable deteriorating rate in which demand is dependent on price and stock under preservation technology with shortages was proposed by Umakanta et al. [42]. Shaikh et al. [1] also investigated a fuzzy deteriorating inventory model for items with selling price and advertisement dependent demand under permissible delay in payment and partially backlogging shortages. More also, a retailers replenishment and price policies deteriorating inventory model for items under price dependent demand, trade credit facility and preservation technology investment was presented by Mishra et al. [41].
In EOQ inventory models, it is commonly assumed that the demand of good is constant, unfortunately this may not be feasible in some situation. It will be more preferable to considered that the demand varies with time.The study of inventory model with time-varying demand is important because it allow to appropriately modeling the behavior and evolution of the inventory according to Sicilia et al. [24] who developed an inventory model for deteriorating items with partial backlogging and time-varying demand process. Several research works have been carried out in this direction.Thus, Pal and Datta [38] investigated an order level inventory system that has power demand pattern with variable rate of deterioration. Hariga [19] proposed a deterministic inventory model for deteriorating items with shortages and linearly time-varying demand. Also, Benkheroof and Mahmoud [16] developed an inventory model with increasing time-varying demand for constant deteriorating items over a finite planning horizon with shortages allowed. Later, Giri et al. [4] proposed an EOQ model for items that deteriorate with time varying demand and cost. Whereas Chen [27] developed an inventory model in which he considered the impact of time-varying demand and production rate. In addition, Dye et al. [9] studied an inventory model for deteriorating items with time-varying demand and shortages partially backlogged. Also, Rajeswari and Vanjikkodi [25] analyzed an inventory model with constant deterioration that follows power demand pattern with shortages partially backlogged. Rajoria et al. [43] developed a deterministic inventory model for deteriorating items with power demand under inflation with partial backlogging. Also, Mishra and Singh [33] proposed an EOQ model with quadratic deterioration rate and power demand. Later, Singh et al. [37] analyzed an optimal inventory model for deteriorating items with time-proportional and constant deterioration rate, considering demand rate as both constant and linear function of time and no shortage. On the other hand, Sanni and Chigbu [34] analyzed an optimal replenishment policy for items with Weibull distribution deterioration rate and demand depending on stock level with partial backlogging. Benkherouf et al. [17] proposed an inventory model for finite horizon problem considering product substitution and demand varying with time. Afterward, Chen et al. [5] investigated an optimal and replenishment inventory model for deteriorating items in which the demand rate depend on stock displayed, time-varying and price.
Many researchers assumed that the deterioration starts as soon as the retailer receives the commodity. However, this is not always true since some commodities will have a period of time to retain the freshness of their original quality. During this period, no deterioration takes place. Wu [14] was the first to introduce and analyzed an optimal replenishment model for non instantaneous deteriorating items under stock dependent demand with partial backlogging. Later, Uthayakumar and Geetha [28] presented an inventory model for non-instantaneous deteriorating items with partial backlogging under inflation and time discounting. Also, Musa and Sanni [3] analyzed an inventory model for delayed deteriorating items under permissible delay in payment.In addition, Palaniel and Uthayakumar [21] investigated an EOQ model for non-instantaneous items that has Weibull distribution deterioration rate with power demand. On the other hand, Sharmila and Uthayakumar [10] considered a model for non-instantaneous deteriorating items with power demand and permissible delay in payment with shortages. Whereas Jaggi et al. [6] investigated an inventory model for non-instantaneous item that deteriorates under inflation with partial backlogged. Furthermore, Sunil et al. [35] considered a two-warehouse inventory model for non-instantaneous deteriorating items under inflation and permissible delay in payment. Shortages are permitted and partially backlogged. A year later Jaggi et al. [7] provided a two-warehouse inventory model for non-instantaneous deteriorating items considering different dispatching policy with partially backlogged shortages. Also, Soni and Suther [13] developed a non-instantaneous deteriorating inventory model for items with price and promotional efforts that has stochastic dependent demand. Deterioration rate is proportional to time and shortages are permitted and partially backlogged. In like manner, Li et al. [12] studied a non-instantaneous inventory model for deteriorating item incorporating pricing, replenishment and preservation technology investment with partially backlogged shortage.
Most of the works mentioned above to the knowledge of the authors did not considered delayed deteriorating items simultaneously with lost sale that are partially backlogged.Sales are lost when customers are not willing to come back when their demand are not met as at the time they placed an order. In the developmental stages of many businesses, they experiences a situation where their demand increases with time.It is therefore important to consider power demand pattern that will be suitable for such an inventory system.
In this works, an inventory model for delayed deteriorating items is considered simultaneously with lost sales that are partially backlogged.Demand follows a power pattern to take cares of how demands occurs during the cycle. The outline of this paper is given as follows. Section 2 deals with the notation and assumptions used for the model whereas in Section 3, the mathematical model for the inventory system is developed. In Section 4, we provide a solution procedure for the model. Numerical examples and sensitivity analysis is carried out in Section 5. We end the paper by providing conclusion as well as possible future work that could be carried out.
Assumptions and notation
The following assumptions were used: The inventory system involves a single item. Deterioration takes place after the life span of the items. There are no replenishment or repair taking place for any deteriorating items. The replenishment takes place at infinite rate with zero lead time. The demand rate, B (t), at any time t is Shortages are allowed with the backlogging rate depending on the length of the waiting time for the next replenishment. The negative inventory of the backlogging rate is given by
Notation used in the model are given as follows. A is the ordering cost. α is the deteriorating rate where (0 < α < 1). K1 is the holding cost per unit per year. K2 is the deteriorating cost per unit per year. K3 is the shortage cost for backlogged items per unit per year. K4 is the cost of lost sale per unit per year. T is the cycle length. t
d
is the length of time when the items experience no deterioration. t1 is the length of time when the inventory has no shortage. Q is the quantity order during a cycle of length T. S is the inventory level during [0, T]. P is the back-ordered unit during the stock out period. I1 (t) is the level of positive inventory at time t, where 0 ≤ t ≤ t
d
, when no deterioration occurs. I2 (t) is the level of positive inventory at time t, where t
d
≤ t ≤ t1, when deterioration occurs. I3 (t) is the level of negative inventory at time t, where t
d
≤ t ≤ T. ψ (t1, T) is the total cost per unit per time.
Mathematical formulation
The inventory system for the model is given in Fig. 1. Initially, a lot size of Q unit enters the system at the beginning of each cycle, where Q = P + S. The deterioration takes place after time t
d
and reaches zero inventory level at time t1. The shortage occurs in the interval [t1, T] and there are partially backlogged and lost sales at the end of cycle time.
Graphical Representation of Inventory Model
The inventory system in Fig. 1 can be described by the following differential equations given by:
During the shortage interval [t1, T], the demand at time t is partially backlogged. Thus, the solution to equation (3) with boundary condition I3 (t1) =0 is given by
The maximum back ordered inventory, P, is obtained when t = T. Then, from equation (8) we obtain
Finally, from Fig. 1, we have
Total relevant inventory cost per cycle consists of the following cost components: The ordering cost is A. The inventory holding cost is given by
The deterioration cost is
Shortage cost per cycle as a result of backlog is given by
The lost sale cost during interval [0. T] is given by
Finally, the total relevant inventory cost per unit time is given by
We consider the partial derivatives of ψ (t1, T) with respect to the decision variable t1 and T such that
provided that
From equation (16) and (17), we obtain
This is similar to the one obtained in Sicilia et al. [24] although in our case we did not consider the purchasing cost.
We illustrate the proposed model with some numerical examples as given below.
Sensitivity analysis
Sensitivity Analysis of the Parameters in the Inventory model
Sensitivity Analysis of the Parameters in the Inventory model
Note: P*=Parameters, V*=Values, C*=% Changes
As the demand rate d increases, the quantity order Q also increases leading to the increase in the total cost ψ (t1, T). In addition, T and t1 decreases. The economic implication of this is that as the demand rate gets higher, the stock takes less amount of time to complete and so T and t1 decreases. An increase in the demand rate leads to an increase in order quantity and the inventory total cost.
As the ordering cost A increases, T, t1, Q, ψ (t1, T) also increases. The economic implication of this is that, it is advisable to order higher quantity when the ordering cost is high in order to prevent too many order and cost.
T, Q, t1 decreases with the increase in the holding cost, K1. It is observed that there is an increase in the inventory total cost as the holding cost increases. The economic implication of this is that as the holding cost increases, it is better to reduce the cycle length and order quantity to keep the cost of inventory as low aspossible.
As the deteriorating cost, K2, increases, there is an increase in T, t1, Q which leads to slight decrease in the inventory total cost. This implies that when the deteriorating cost is higher, there is a need to order more quantity and increase the cycle period so as to take the opportunity of reduced deteriorating cost.
As K1 and K2 increases, there is a decrease in T, t1 and Q which leads to an increase in the inventory total cost ψ (t1, T).
It is observed that as the backlogging rate γ increases, the parameters T, t1 and Q reduces while there is a slight increase in the total inventory cost.
An increase in the parameters n and t d leads to an increase in T, t1 and Q while the total inventory cost reduces.
In this article, we present an EOQ inventory model for delayed deteriorating items with power demand upon considering shortages and lost sales. It extends the similar model carried out by Sicilia et al. [24]. We incorporate delayed deterioration and lost sale. The import of demand rate, constant rate of deterioration and partial backlogging rate of order quantity and total inventory cost per unit time are reported. Numerical examples were presented to illustrate the application of the model developed. From the above observations, the effect of demand rate, deteriorating rate and backlogging rate on optimal replenishment policy can not be easily neglected. The proposed model can be used in inventory control of some delayed deteriorating items such as food items,vegetables, milks, fish,meat etc.
This model in the future can be extended to economic production model considering variable deterioration with power demand pattern and shortages allow. The other area of interest may be to consider the effect of other factors likeadvertisement, inflation, preservation technology, product substitution etc.on the demand of the product.
Conflicts of interest
The authors declare that there are no conflicts of interest regarding the publication of this paper.
Footnotes
Acknowledgments
The authors are thankful to the associate editor and the three anonymous reviewers for their valuable, constructive and detailed suggestions.This research work is supported by the University of Malaya for providing enabling environment and also with grant number FRGS (FP015 - 2015A).
Appendix A
The second partial derivatives of the cost function ψ (t1, T) is given by
