Abstract
To address the existing shortcomings in the research on the coupling of safety risk factors in subway tunnel construction using the shallow-buried excavation method, this paper conducts a coupled analysis and dynamic simulation of the safety risks associated with this construction method. Firstly, by analyzing the mechanisms and effects of risk coupling in shallow-buried excavation construction of subway tunnels, this study divides the risk system into four risk subsystems (human, material, management, and environment), establishes an evaluation index system for the coupling of safety risks, calculates the comprehensive weight values of the risk indicators using the AHP-entropy weight method, and constructs a risk coupling degree model by combining the inverse cloud model and efficacy function. Subsequently, based on the principles of system dynamics, a causal relationship diagram and a system dynamics simulation model for the coupling of “human-material” risks in construction are established using Vensim PLE software. Finally, the case study of the underground excavation section of Chengdu Metro Line 2 is employed to perform dynamic simulation using the established model. By adjusting the relevant risk coupling coefficients and simulation duration, the impact of the coupling of various risk factors on the safety risk level of the human-material coupling system is observed. The simulation results demonstrate that: 1) Heterogeneous coupling of human and material risks has a particularly significant effect on the system’s safety risks; 2) Violations by personnel and initial support structure defects are key risk coupling factors. The findings of this study provide new insights for decision-makers to assess the safety risk of shallow-buried excavation construction in subway tunnel.
Keywords
Introduction
The rise of urban subways has led to the growing commonality of newly built tunnels in certain areas passing through existing roads or buildings at short distances, with most of these tunnels being shallow-buried and having an overlying soil layer thickness less than twice the diameter of the tunnel [1]. As one of the shallow tunnel excavation methods, the shallow-buried excavation method has become an inevitable choice and is widely used in tunnel construction due to its flexible construction methods, diverse cross-section forms, relatively low cost, and compared with the shield tunneling method, it is more suitable for special excavation sections (such as weak and uneven strata) [2]. Although the construction technology of the shallow-buried excavation method for tunnels is relatively mature, engineering accidents can also occur due to improper construction design, unclear geological exploration, or untimely support [3]. The occurrence of construction safety accidents can lead to severe economic losses, casualties, and negative societal information impact. For example, in December 2019, a tunnel collapse occurred during the shallow-buried excavation at Shahe Station of Guangzhou Metro Line 11, resulting in the death of 3 individuals and direct economic losses of approximately 20.047 million yuan. Subway tunnels involved in shallow-buried excavation exhibit characteristics such as complex and changing environmental conditions, diverse and intersecting work processes, long construction periods, large-scale engineering, multiple participating entities, and high levels of unpredictability and suddenness. Therefore, the construction process is characterized by a high degree of uncertainty and significant safety hazards [4].
The shallow-buried excavation phase of subway tunnel construction constitutes a complex ecological system, primarily encompassing subsystems such as personnel, mechanical equipment, management, and the environment. The occurrence of accidents is not solely attributable to a single factor within a specific system, nor is it merely the simple sum of various factors; rather, the emergence of risks often results from the coupling of multiple factors [5]. Due to variations in construction environments across different regions, there is currently no standardized construction technique for shallow-buried excavation methods, and the associated construction practices also differ. These methods are influenced by various factors such as geological conditions and management levels during the construction process. Additionally, new risk factors may emerge both internally and externally within the construction safety system at any time. Different risk factors can intersect and interact in terms of time and space, leading to an increasing trend in the risk level of shallow-buried excavation method construction. The coupling effect of risk factors also raises the probability and severity of safety risk accidents. Therefore, a thorough analysis of the coupling effects and evolutionary mechanisms among different risk factors is of significant importance in enhancing the overall safety risk management level throughout the entire process of subway tunnel construction using shallow-buried excavation methods.
However, the first type of risk management research on the construction phase of metro projects is to use numerical and physical simulation experimental methods to calculate and analyze the safety and reliability of tunnel structure and geological soil layer structure system [6, 7], and the other type is to identify, analyze or evaluate the construction risk system of metro projects based on the empirical judgment of engineering technology experts as the scoring [8, 9]. The former takes safety analysis as the core of the study, without considering risk indicators with human factors such as construction technology, operation level, management level, etc., and there is uncertainty in the selection of models and the adoption of construction methods. The latter uses the AHP, expert investigation method, fuzzy theory, and other technical methods to quantitatively analyze the qualitative risk factors, without dynamically considering the interactions between the risk factors, which all lead to the deviation between the calculation results and the actual situation of the project, and can not carry out risk management research on the construction process of the metro project in a more comprehensive way.
In summary, in order to study the dynamic coupling relationship among various risk factors in the shallow-buried excavation construction process of subway projects more accurately and comprehensively, this paper adopts a risk-coupling perspective to identify risk factors from four aspects: human, material, management, and environment, and constructs a risk evaluation index system. A risk coupling model for subway tunnel shallow-buried excavation construction is established to calculate the magnitude of coupling between various risk factors. Causal relationship diagrams are drawn to analyze the coupling relationship among various risk factors within the “human-material” system. Based on this analysis, a corresponding system dynamics simulation model is constructed. The constructed simulation analysis model is applied to practical engineering cases, and by adjusting relevant coupling coefficients and simulation duration, the changes in the system’s risk level are analyzed to identify key risk coupling factors, thereby enhancing the scientificity and flexibility of safety management in the shallow-buried excavation construction phase.
Literature review
Qualitative and quantitative research on underground engineering risks
In the initial stage of research, qualitative studies on underground construction safety risks and related theories were mainly conducted using methods such as case studies and expert surveys. American scholar H.H. Einstein is a representative figure in tunnel engineering risk analysis research, having authored several influential articles on engineering risk management that provide principles and methods for objectively analyzing risk characteristics in underground projects [10, 11]. R.J. Smith proposed a process for allocating construction risks in underground projects and discussed the principles and methods of risk allocation [12]. D.S. Xie established the concept of safety risk management for subway projects and identified the key points and challenges by studying and analyzing relevant theories of safety risk management and typical accident cases in subway projects [13]. L.G. Zhou et al. conducted a detailed study and analysis of the safety risk management hierarchy, assessment system, control standards, and monitoring plans in the field of subway construction based on the distribution of construction risks in Chinese subway projects [14]. According to research experience in underground construction projects, Einstein H.H. summarized the stages involved in assessing and analyzing construction safety risks, including risk accident collection, information processing, model establishment, and calculation evaluation [15].
As research progresses, quantitative analysis models and statistical methods have gradually been applied to various aspects of risk identification, analysis, and assessment in underground engineering. In terms of risk identification, L.Y. Ding et al. developed a safety risk identification system using subway construction drawings, which achieved automatic identification of safety risks [16]. Z.P. Zhou utilized a Bayesian Network model and conducted a sensitivity analysis of safety factor values for construction personnel based on changes in the Gini index, aiming to identify the key factors of construction safety risks [17]. In terms of risk analysis, W. Liu et al. collected and analyzed past safety accident cases that occurred during the shield tunnel construction phase of subway projects, using the ISODATA algorithm to analyze the causes of safety accidents [18]. V.H. Franco combined the mixed point evaluation and finite element theories to conduct a multi-factor numerical risk analysis on the construction environment of subway projects, studying the influence of subway construction on the safety risk coefficient of surrounding surface structures [19]. In terms of risk assessment, H. Yan et al. proposed a fuzzy matter-element model for risk assessment by employing fuzzy set and matter-element theories, based on data regarding uncertain safety risks and inconsistent evaluation factors during the subway construction phase [20]. Based on establishing a risk assessment index system, S.S. Zhou introduced the Projection Pursuit Classification (PPC) method for objective weight quantification and conducted a comprehensive evaluation of subway construction safety by constructing a D-S evidence theory risk assessment model [21].
Research on safety risk management of shallow-buried excavation construction in metro tunnels
The construction of shallow-buried and mined subway tunnels involves many uncertainties and risk factors. Currently, research on risk management in shallow-buried and mined subway tunnel construction can be divided into two different perspectives: qualitative and quantitative. In the qualitative research aspect, Y.M. Zhu elaborated on the characteristics of shallow-buried excavation construction technology for subway tunnels and proposed targeted risk control measures regarding the various risks faced in practical construction [22]. Based on a collapse accident of surrounding rock in a shallow-buried excavation station in a certain rail transit project, H.P. Xue analyzed the construction risks of shallow-buried excavation stations and proposed corresponding management measures regarding project risks and practical management experience [23]. J.L. Feng systematically elaborated on the risks and hazards faced during the construction process of tunnel engineering using the shallow-buried excavation method. This includes surrounding environmental factors, pipeline leakage factors, and construction quality factors, while also proposing targeted control measures [24].
In quantitative research, Chen M. investigated the impact of shallow-buried underground tunneling on nearby high-speed railway viaducts. By constructing a three-dimensional numerical model to simulate the excavation process of the underground segment, the deformation characteristics of the existing pile foundation of the high-speed railway viaducts during tunneling were revealed. Corresponding risk control measures were then proposed [25]. Z.Y. Ou et al. proposed a comprehensive risk assessment method for shallow-buried excavation tunnel engineering construction. This method integrates fuzzy logic, fault tree analysis, and analytic hierarchy process-data envelopment analysis, enabling the reflection of the impact of construction risk factors on individual injury, property loss, construction progress, and the environment [26]. M. Ge established an index evaluation system and a fuzzy comprehensive evaluation model for the construction risk of urban subway tunneling in concealed excavation method, and carried out risk analysis and evaluation of the concealed excavation construction process of an interval [27].
Risk coupling research
The concept of risk coupling refers to the existence of dependency and correlation to some extent among two or more risk factors. This concept was initially applied in the aviation field and has gradually extended to areas such as ecology, computer science, and construction engineering management with ongoing research on this theory. Currently, commonly used models in risk coupling research include the coupling degree model, N-K model, and system dynamics model. H. Shyur employed safety indicator data and coupling models to quantitatively analyze safety risks caused by personnel factors in aviation accidents and investigate the extent of the influence of personnel factors [28]. G. Felder et al. established a hydraulic model of flood-affected areas based on coupling model theory to study and analyze the runoff variation of catchment areas in response to precipitation input and to evaluate and mitigate flood-related safety risks [29]. D. Fan summarized and analyzed risk factors in the supply chain of manufacturing enterprises based on 190 safety risk accidents and 400 environmental accidents, studying the influence of supplier risk coupling on risk accidents from the perspective of HSE [30]. H. Pan et al. constructed a coupling degree model to analyze the impact of coupled risk factors in subway engineering projects on construction safety, and they found that the psychological quality of construction personnel and management factors significantly affect construction risks, leading them to propose relevant risk decoupling measures [31]. J. Fang et al. used data from 231 subway construction safety risk accidents in China to construct an N-K model and study the coupling patterns of risks in subway tunnel construction [32].
The study found that risk management research and application in the field of underground engineering are relatively extensive, with a wealth of theoretical ideas, quantitative analysis models, and methods in risk identification, risk analysis, risk assessment, forming a rich risk management system. When it comes to research related to risk management in shallow-buried excavation construction of subway tunnels, although there have been numerous research achievements, both qualitative and quantitative studies have mainly focused on a single dimension. There is a lack of research on the relationships and pathways of interaction between risk factors, making it difficult to clearly understand the coupling relationships between risk factors when accidents occur. Therefore, there are issues such as the relative lag in risk analysis methods for shallow-buried excavation construction of subway tunnels, a lower level of risk management research, and the need to improve the accuracy of risk assessment results. On one hand, research related to risk coupling has expanded to many industries, and studies on the mechanism, effects, and risk decoupling resulting from risk coupling have gradually matured. However, research on the coupling of risk factors in the shallow-buried excavation process of subway tunnel projects is relatively limited. On the other hand, there is a lack of research on the dynamic variability of the coupling effects between various risk factors, meaning the inability to dynamically predict the extent of the impact of changes in the coupling relationships of risk factors on system risk. In conclusion, the current research on risk management in shallow-buried excavation construction of subway tunnels faces the following limitations, which represent a progressively deepening issue: The mutual interaction relationships between various risk factors during the construction process were not considered. The dynamic variability of the interaction relationships between various risk factors during the construction process was not comprehensively taken into account.
Given the deficiencies in the above two aspects, it is necessary for the shallow-buried excavation construction of subway tunnels to analyze the dynamic mechanisms and evolution of interactions between risks in a more scientific manner. This involves exploring the pathways of risk propagation and interactive coupling effects during construction, reducing the accumulation of risk factors, and thereby preventing or mitigating construction safety accidents.
Construction of risk coupling degree model
The coupling degree model is a concept in system dynamics used to describe the degree of interconnection between various subsystems or components within a system. This interconnection level is typically referred to as coupling degree, reflecting the connections, influences, and dependencies among different parts within the system. The coupling degree model aims to aid in understanding the complexity of the internal structure of a system and the impact of interactions between different parts on the overall system behavior. This paper constructs a model for the coupling degree of risks in shallow-buried tunnel excavation for metro construction, quantitatively calculating and analyzing the coupling relationships among various risk factors in the construction safety system (with a focus on the human-material risk coupling system). The specific process of establishing the risk coupling degree model is as follows: First, establish an evaluation index system for the risk coupling of shallow-buried excavation construction. Second, use the AHP-entropy method to quantify the evaluation index system and determine the weight values of each index factor. Third, introduce the inverse generator of the cloud model to calculate the digital characteristics of each index factor. Fifth, use the efficacy function and coupling degree function to calculate the degree of coupling between various risk factors.
Establishment of risk indicator system
When constructing the construction risk index system of the subway shallow-buried excavation method, the characteristics of the subway shallow-buried excavation construction should be considered, and principles such as wholeness, hierarchy, representativeness, rigor, and comparability should be followed. Based on the research issues and objectives, a hierarchical analysis is conducted on the various factors of the safety system during the construction phase according to their importance. The target layer is the goal that this study or this project needs to achieve. The criterion layer is the path, method, and other means required to achieve goals. The indicator layer is extended and refined based on the standards of the criterion layer to obtain detailed factors that affect the final goal.
Based on the above three levels, and drawing from the systematic theory of safety engineering (“WuLi - ShiLi –RenLi’’) and the systematic methodology of harmonious management of engineering projects (“Ren - Shi –Wu’’) [33, 34], together with the safety risk management practice and related research of shallow-buried excavation construction of subway tunnels, the risk factors of shallow-buried excavation construction of subway tunnels are summarized into four categories: human factors, material factors, management factors, and environmental factors. Using the accident causation theory, combined with the relevant literature and case studies, identify the specific influencing factors (30 secondary indicators) of risk coupling in shallow-buried excavation construction of subway tunnels from the four first-level risk indicators of human, material, management, and environment, and construct a risk indicator system for shallow-buried excavation construction of subway tunnels, as shown in Table 1.
Risk indicator system for shallow-buried excavation construction of subway tunnels
Risk indicator system for shallow-buried excavation construction of subway tunnels
This article uses the Analytic Hierarchy Process (AHP) to determine subjective weights and references Saaty’s 1–9 scale method to compare the importance of various evaluation indicators. Based on this, a judgment matrix
Due to the subjectivity and susceptibility of the Analytic Hierarchy Process (AHP) to the influence of people’s experience and level of knowledge, it is necessary to introduce the entropy weight method in this study to determine objective weights and reduce the bias caused by subjective weighting. Based on the judgment matrix M scored by experts in the hierarchical indicator model, establish a decision matrix A = M = [a
ij
] m×n, perform normalization processing, and calculate the entropy weight e
ij
of the indicator. Combine AHP and entropy weight method to calculate the combination weight:
Construction of inverse cloud model
The inverse cloud generator is a model that can transform a set of random quantitative data into qualitative fuzzy concepts with cloud model characteristics. This article uses an inverse cloud generator to verify the rationality of experts’ ratings of risk factors and quantify the risk indicators. Assuming the capacity of sample value X
i
(i =1, 2, ... , n) is N, the specific calculation steps for the inverse cloud generator are as follows: Input: sample value X
i
(i =1, 2, ... , n); Output: a cloud model for qualitative concepts of reaction(E
x
, E
n
, H
e
); Calculation: according to sample data X
i
, calculate sample mean
The efficacy function refers to the degree of quantification of expectations determined by calculating the efficacy coefficient, and the upper and lower limits of its index range represent its metric guidelines. And the efficacy function coefficient U
ij
is calculated as follows:
In the formula, A
ij
and B
ij
represent the upper and lower limits of the order parameter scoring. E
xij
represents the quantitative expected value of the j-th factor under the i-th factor of the shallow-buried excavation construction risk of subway tunnels. U
ij
represents the coefficient of the efficacy function, U
ij
∈(0, 1), when U
ij
tends to 0 indicating a lower degree of consistency between the indicators and the target value, and U
ij
tends to 1 indicating a higher degree of consistency between the indicators and the target value. Next, calculate the orderly contribution degree of order parameters in each subsystem to the entire system:
In the formula, U i represents the orderly contribution degree, and ω ij represents the combined weight.
Determination of coupling degree function
According to the above calculation formula, assuming that the number of subsystems participating in coupling in the system is m, the coupling degree model of the system is as follows:
In the equation, C m ∈ [0, 1] represents the coupling strength. According to the classification level of coupling states in physics: when C m =0, it indicates the weakest level of coupling strength; if C m ∈(0, 0.3], the coupling strength is at a low level; if C m ∈(0.3, 0.7], the coupling strength is at a moderate level; if C m ∈(0.7, 1), the coupling strength is at a high level; if C m =1, the coupling strength is at its strongest level.
Construction of SD simulation system model
The simulation model of system dynamics primarily considers the object of study as a system, and through a combination of qualitative and quantitative methods, models, simulates, and predicts the system with the goal of designing reasonable strategies to improve the system’s behavior. This model suggests that a system is not simply a simple accumulation of its constituent units. With the inflow of external information, the system may maintain dynamic equilibrium or undergo various complex variations. Therefore, this approach emphasizes the feedback of constituent units on the system. Before establishing the system dynamics model, it is necessary to clarify what specific issues the model aims to address. Determine the system boundaries based on the research objectives, analyze the relationships between various risk factors in the research system, create a causal diagram, and specify the variable codes for fluid flow rate indicators. Subsequently, establish the mathematical relationships between variables within the system and construct an SD simulation model. The next step involves dynamic simulation and analysis of the system using Vensim PLE to investigate how different sensitivities of related variables within the system affect the risk level of the simulation system. Finally, based on the specific conditions of the simulated system, propose targeted measures to reduce the level of safety risks within the system.
Determination of system boundaries and construction of causal diagram
According to the above, this paper conducts a simulation study on the risk coupling of human and material subsystems in the shallow-buried excavation construction of subway tunnels. The system boundary of the system dynamics simulation study is the human risk subsystem, the material risk subsystem, and various risk factors in the safety system of shallow-buried excavation construction of subway tunnels. According to the established risk assessment index system for shallow-buried excavation construction of subway tunnels, combined with the analysis of human-material subsystem risk coupling, the causality diagram of human-material risk coupling is drawn, as shown in Fig. 1.

Causal relationship diagram of human-material risk coupling.
Based on the causal diagram, the state variables, rate variables, auxiliary variables, and constants of the human-material risk coupling system are determined. The mathematical expectation of the inverse cloud generator serves as the initial value for the state variable indicators, while the coupling values calculated by the coupling model are used as the risk coupling coefficients introduced into the variable set to enhance its completeness. It should be noted that the values of the rate variables in the variable set are not only related to the risk factors causing coupling effects but are also influenced by the degree of coupling. The establishment of fluid flow rate indicators is outlined in Table 2.
Code for various fluid flow rate Indices
Code for various fluid flow rate Indices
Based on the establishment of each fluid flow rate index, combined with the construction risk characteristics of shallow-buried excavation, the flow-stock model equations for human-material risk coupling are established as shown below:
In the equation, RR - j and RW - j are the rate variables of the factors in the human risk system and the material risk system, respectively. LR - j and LW - j are the risk levels of the factors in the human risk system and the material risk system, respectively. LR - k and LW - k are the cause-level variables of LR - j and LW - j, respectively, and C
m
is the corresponding risk coupling coefficient. P
ij
is the initial level value of each secondary risk indicator. φ is the impact coefficient, which is determined in this paper based on the collected raw data and the opinions of experts in related fields.
In the equation, RYFXZ and WDFXZ are rate variables corresponding to human risk factors and material risk factors, respectively. LR (t) and LW (t) are the risk levels of human risk factors and material risk factors, respectively. ω
ij
is the combined weight of each secondary risk indicator, and P
i
is the initial level value of each primary risk indicator.
In the equation, L (t) is the overall risk level of the human-material coupling system, ω i is the combined weight of human risk factors, and ω j is the combined weight of material risk factors.
Building SD simulation system model (flow-stock diagram)
Based on the causal relationship diagram, established fluid flow rate index codes, and model equations, the flow-stock diagram was constructed using Vensim PLE software. It represents the risk-coupling simulation system model for subway tunnel shallow-buried excavation involving humans and materials, as depicted in Fig. 2. Using this model as a foundation, simulations were conducted, involving adjustments to indicator variables and simulation duration, followed by analysis of the simulation results.

SD simulation system model for human-material risk coupling.
Project overview
The East Square Station of Chengdu Metro Line 2 is located beneath the intersection of the East Fifth Section of the Third Ring Road and a planned road in Chengdu, Sichuan Province, China. It is arranged in an east-west direction, with the west end connecting to the Shahebao East Square section and the east end connecting to the East Square Donghong Road section. The station’s underground excavation section crosses the Third Ring Road, with a length ranging from YDK39 + 971.70 to YDK40 + 048.30, a total width of 23.78 meters, and a total length of 160 meters. The excavation section is divided into two tunnels, each 80 meters long. The main tunnel consists of two sections, each with a height of 9.3 meters and a width of 9.4 meters, forming a horseshoe-shaped tunnel, with two 4-meter-wide connecting passages. The construction of the platform tunnel adopts the CRD method, while the connecting passages adopt the short bench method. Based on the established coupling degree model and system dynamics simulation model, a dynamic simulation study is conducted on the construction safety risks of the underground excavation section of Chengdu Metro Line 2. By adjusting the coupling coefficients and simulation duration appropriately, the changes in the risk level of the coupling system are analyzed, and targeted recommendations are proposed based on the analysis results.
Application of coupling degree model
Calculation of indicator weights
Fifteen experts closely related to the topic of this study are invited to score using a questionnaire (the experts’ units: metro groups, survey units, construction units, universities, and research institutions). Ten pieces of raw data are obtained through the steps of questionnaire distribution, collection, and screening. With the help of MATLAB, each judgment matrix is calculated to get the preliminary relevant weights, the validity of the expert judgment is tested, and the unreasonable values are eliminated and re-scored. According to the steps for calculating the weights of indicators, the weights of the combination of indicators at all levels are obtained as shown below. Combination weight values ω1 ∼ ω4: 0.2446, 0.3878, 0.1702, 0.1974. Combination weight values ω11 ∼ ω16: 0.1792, 0.1554, 0.1397, 0.1812, 0.0968, 0.2477. Combination weight values ω21 ∼ ω29: 0.1203, 0.1428, 0.0916, 0.2257, 0.0641, 0.0744, 0.1197, 0.1082, 0.0532. Combination weight values ω31 ∼ ω38: 0.1542, 0.1495, 0.0773, 0.1416, 0.1259, 0.1054, 0.1507, 0.0954. Combination weight values ω41 ∼ ω47: 0.2081, 0.1590, 0.1183, 0.1075, 0.1727, 0.0922, 0.1422.
After determining the combined weights of the risk indicators, the actual numerical characteristic values of each risk indicator were calculated using the inverse cloud model. In order to evaluate the risk factors in the shallow-buried excavation process of subway tunnels more objectively and reasonably, reference was made to the “Code for Risk Management of Urban Rail Transit Underground Engineering Construction” (GB 50652-2011) issued by the Ministry of Housing and Urban-Rural Development of China. The risk level of the excavation section of Chengdu Metro Line 2 tunnels was delineated, with risk levels categorized into five levels from low to high. The definitions of risk levels for each level are presented in Table 3.
Definition of construction safety risk classification
Definition of construction safety risk classification
According to the scoring criteria in Table 3, employing the Delphi method to invite 15 experienced engineering experts to conduct a questionnaire survey. The experts rated the risk situation of the project’s secondary indicators by collecting on-site data, engineering information, and conducting interviews with relevant personnel. Using the inverse cloud model to calculate the experts’ ratings, if the super-entropy H e is a complex number, it indicates that the expert’s rating is unreasonable, and a re-rating of the risk indicators is necessary. After multiple rounds of expert ratings, the numerical characteristics (E x , E n , H e ) of each risk indicator are obtained, as shown in Table 4.
Numerical characteristics of various risk indicators
Using the efficacy function and coupling function, the coupling risk factor values of the “Human” and “Material” coupling risk system are calculated. Taking C11 and C13 in the human system as examples, the coupling value between these two risk factors is calculated. Here, E
xij
represents the risk expectation value calculated using the inverse cloud model; A
xij
and B
xij
are the upper and lower limits of the risk expectation, with values of 100 and 0. The specific process is as follows:
Similarly, the coupling values of other risk factors in the “human-material” risk system can be obtained, as shown in Table 5.
Coupling value of risk factors
Coupling value of risk factors
System simulation
Based on the SD simulation system model built, the simulation time boundary selects the construction period of Chengdu Metro Line 2 for 8 months (construction time for shallow-buried excavation), and the simulation step is 1 month. Based on the establishment of the fluid flow rate index in the simulation system, the relevant data results calculated above are incorporated into the SD simulation model. The relevant data and corresponding indicator codes are shown in Table 6 (Initial value: the expected value E x of expert scores calculated by the inverse cloud model; Assignment: the coupling values of risk factors calculated by the efficacy function and coupling function).
Values of relevant variables
Values of relevant variables
Coupling coefficient adjustment plan
By running the software, the trend of construction risk level development and the corresponding risk level values for each step in the “human-material” risk coupling system can be visually observed, as shown in Fig. 3. Through the simulation, we can also get the trend of each systemic risk level and the rate variable that affects the change of each systemic risk level in the “human-material” risk coupling system, as shown in Figs. 4–6. For specific analysis results, please refer to Section 4.4.1 (1).

The trend of risk level changes in human-material coupling systems and their subsystems.

Key rate variables affecting changes in LR(t) or LW(t) risk levels.
In the modeling and simulation described above, there are multiple complex coupling relationships among the “human-material” coupled system. To study the key risk factors affecting the degree of coupling in the “human-material” risk system during shallow-buried tunneling construction in subway tunnels, the coupling coefficients in the system are adjusted. Only one risk coupling coefficient is adjusted each time, while the values of other coupling coefficients remain unchanged, and the adjustment magnitude is 50% each time.
There are three main adjustment plans as follows: plan 1 (adjusting the risk coupling coefficient for homogeneous human system); plan 2 (adjusting the risk coupling coefficient for homogeneous material system); plan 3 (adjusting the risk coupling coefficient for heterogeneous human-material system).
Adjusting according to each of the three plans, the trend change in the risk level of the coupled human-material system is obtained as shown in Figs. 7–9. For specific analysis results, please refer to Section 4.4.1 (2).

Change trend of the risk level of human-material coupling in plan 1.

Change trend of the risk level of human-material coupling in plan 2.

Change trend of the risk level of human-material coupling in plan 3.
To further examine the influence of different coupling factors on the risk level of the human-material coupling system, we selected coupling coefficients that demonstrate a significant impact on the level of human-material coupling risk. These coefficients include: CR1-R6, CR4-R6, CW7-W4, CW2-W4, CR6-W4, and CR4-W4. To adjust these six different types of risk coupling coefficients, we increased them by 50% and extended the simulation duration. The adjustment plan is shown in Table 8.
Adjustment scheme for simulation duration of coupled systems
Adjustment scheme for simulation duration of coupled systems
The adjustment plan involved extending the original simulation time from 8 months to 15 months while keeping the time step unchanged. Additionally, the risk system in its original state was retained as a reference for comparison. The simulation was run seven times, and the results are shown in Fig. 10. For specific analysis results, please refer to Section 4.4.1 (3).

The trend of human-material coupling risk level changes after adjusting the coupling coefficient and simulation duration.
Result analysis
Based on the simulation results of the “human-material” coupling risk system of Chengdu Metro Line 2 mentioned above, it can be concluded that:
(1) The system’s risk level under the initial state conditions (Figs. 3 to 6).
In practical construction projects, the safety level is influenced by the coupling relationship between various secondary risk indicators. By determining the numerical formulas for coupling coefficients and other variables, the risk level of the “human-material” coupling system gradually increases from the first to the eighth month. The simulated initial risk value in the first month is 31.35, indicating a level II low risk. The risk level value in the sixth month reaches 41.36 under the influence of coupling, surpassing the low-risk threshold. In the final month of simulation, the coupling risk level reaches 45.15, indicating a level III moderate risk.
From the trend chart of the risk system of each primary indicator obtained through simulation, it can be observed that the growth rate of material-related risk level exceeds that of human-related risk level. In the fourth month of simulation, the risk level of the material-related indicator reaches level III moderate risk, indicating that the secondary indicators related to materials have a significant influence on the overall risk safety level.
The rate charts analyzing the impact on the risk variation of each primary indicator demonstrate that the increasing trends of risk levels in violation of personnel operations (RR-6), lack of safety risk awareness (RR-1), initial support structure defects (RW-4), inadequate waterproof board installation (RW-8), and unreasonable construction of inverted arch (RW-3) are evident in the changes of primary risk indicators, and they possess irreversible characteristics. Over the short-term duration of the project, it can be observed that the construction safety defense mechanism of the Chengdu Metro Line 2 tunnel excavation project has a certain capability to resist risks. However, considering the irreversibility of risk coupling and the actual construction process of the project, the overall risk level is continuously increasing.
(2) The system’s risk level after adjusting the coupling coefficients (Figs. 7 to 9).
Adjusting the coupling coefficients of different types of risks will increase the “human-material” coupled risk level. A 50% increase in the coupling coefficient of risk reveals that insufficient safety risk awareness combined with personnel violation operation (CR1-R6) and the coupling coefficient of substandard professional technical level linked to personnel violation operation (CR4-R6) significantly contribute to the coupled risk level of human-material within homogeneous human risk factors coupling.
In the coupling of risk factors for homogeneous material, the adjustment of the coupling coefficient between inadequate concrete maintenance and initial support structure defects (CW7-W4) and the coupling coefficient between substandard construction material quality and initial support structure defects (CW2-W4) has a significant impact on the coupled risk level of human-material. It should be noted that, whether in homogeneous human factors or homogeneous material factors, after adjusting the coupling coefficients of secondary indicators, the coupled risk level of human-material gradually reaches Level III, indicating a moderate risk, starting from early May.
In the coupling coefficient of heterogeneous human-material factors, after increasing the coupling coefficient between personnel violation operation and initial support structure defects (CR6-W4), as well as the coupling coefficient between substandard professional technical level and initial support structure defects (CR4-W4) by 50%, the coupled risk level of human-object reaches 50, which is in the middle stage of Level III moderate risk. This indicates that adjustments and changes in the coupling of heterogeneous human-material factors have a significant impact on the safety level of the “human-material” coupled risk system.
(3) The situation of system risk level after adjusting the simulation duration (Fig. 10).
Selecting the relatively significant risk coupling coefficients among different coupling types, upon adjusting one risk coupling coefficient at a time, the duration of system simulation is extended to 15 months. Under these conditions, the risk level of human-material coupling consistently remains at Level IV, indicating a high risk level.
Among the heterogeneous human-material coupling types, the adjustment of the coupling coefficient between personnel violation operation and initial support structure defects (CR6-W4) has the greatest impact on the coupled risk level between humans and materials.
Adjusting the risk coefficients of other coupling types also significantly affects the coupled risk level between humans and materials, ranked in ascending order of impact as follows: CR4-R6, CR1-R6, CW2-W4, CR6-W4, and CW7-W4. From a systemic risk perspective, when the construction duration is prolonged, the original risk defense mechanism of the project fails to withstand the strong influence of coupled risks, leading to a high likelihood of construction safety accidents.
Suggestions
In summary, during the shallow-buried excavation construction process of metro projects, risk factors exhibit initially low impact and limited scope, thus failing to breach the defense system of metro project construction risk management. However, as construction progresses, risk factors may slowly escalate over time and even propagate to other risk factors within the system, thereby expanding the overall risk of the safety system. To mitigate the overall system risk, the following recommendations are proposed regarding key risk factors in the human-material coupling risk system of the case project: Emphasize the importance of employee safety education and training, instill a safety production mindset, and conduct regular construction risk safety drills to enhance employees’ awareness of safety production. Evaluate the experience, technical proficiency, and qualification credentials of construction personnel and enhance their professional technical training to ensure their expertise meets job requirements. Establish a qualified, experienced, and independent quality inspection department responsible for inspecting the safety and quality aspects of materials, mechanical equipment, and completed projects to minimize risk coupling pathways. Strengthen monitoring of unsafe behaviors among construction personnel, promptly correct any violations, and assign additional on-site management personnel for guidance to reduce the probability of risk coupling. In cases where effective management is lacking during initial support construction, it is necessary to enhance stability inspections. Upon detecting abnormal deformations in the support system, shorten the measurement intervals, identify the causes of the abnormalities, and promptly reinforce the support to weaken the impact of risk factor transmission on subsequent construction.
This paper conducts a relevant study on the theory of construction risks associated with shallow-buried excavation in subway tunnel projects. It analyzes the mechanisms and relationships of risk factors in shallow-buried excavation construction from a coupling perspective, establishing a construction risk coupling evaluation index system based on human, material, management, and environmental factors. The paper combines the Analytic Hierarchy Process (AHP), entropy weight method, inverse cloud model, efficacy function, and coupling degree function to construct a risk coupling model. Furthermore, employing principles from system dynamics theory, causal diagrams depicting the coupling paths of various risk factors are drawn, analyzing the coupling effects of homogeneous single factors and heterogeneous dual factors, and establishing flow-stock diagrams for human-material systems. Lastly, dynamic simulation studies are conducted on specific cases to obtain the human-material coupling risk level in shallow-buried excavation construction safety systems. Key coupling risks are analyzed by adjusting the coupling coefficients of different risk coupling types and simulation durations. This study reveals the impact of the coupling effects among various risk sources in the safety system of subway tunnel shallow-buried excavation construction on the overall system safety level. The research aids project units in evaluating the safety risk levels of risk systems and their subsystems, identifying, preventing, and controlling safety risks within the system, thereby reducing the occurrence of unsafe accidents, lowering accident rates, and mitigating disaster losses.
Footnotes
Acknowledgments
This work has been partially supported by two projects: the research and development project of the ministry of housing and urban rural development (project number: 2020-K-129); the research project of philosophy and social sciences in Hubei province colleges and universities (project number: 21Y039).
