Abstract
Treatment of mandibular osseous defects is a significant clinical challenge. Maintenance of the height and width of the mandibular ridge is essential for placement of dental implants and restoration of normal dentition. While guided bone regeneration using protective membranes is an effective strategy for maintaining the anatomic contour of the ridge and promoting new bone formation, complications have been reported, including wound failure, seroma, and graft exposure leading to infection. In this study, we investigated injectable low-viscosity (LV) polyurethane/ceramic composites augmented with 100 μg/mL (low) or 400 μg/mL (high) recombinant human bone morphogenetic protein-2 (rhBMP-2) as space-maintaining bone grafts in a canine mandibular ridge saddle defect model. LV grafts were injected as a reactive paste that set in 5–10 min to form a solid porous composite with bulk modulus exceeding 1 MPa. We hypothesized that compression-resistant LV grafts would enhance new bone formation and maintain the anatomic contour of the mandibular ridge without the use of protective membranes. At the rhBMP-2 dose recommended for the absorbable collagen sponge carrier in dogs (400 μg/mL), LV grafts maintained the width and height of the host mandibular ridge and supported new bone formation, while at suboptimal (100 μg/mL) doses, the anatomic contour of the ridge was not maintained. These findings indicate that compression-resistant bone grafts with bulk moduli exceeding 1 MPa and rhBMP-2 doses comparable to that recommended for the collagen sponge carrier support new bone formation and maintain ridge height and width in mandibular ridge defects without protective membranes.
Introduction
T
Synthetic substitutes for bone grafting include ceramics and bioactive glasses (BGs). Ceramics, such as tricalcium phosphate and hydroxyapatite (HA), have been used extensively in bone grafting for a variety of applications. 3 BGs stimulate bone regeneration due to ion dissolution and surface bonding with bone, and the original 45S5 Bioglass® has been used in more than a million patients for bone defect repair in craniomaxillofacial (CMF) and orthopedic applications. 4 Both ceramics and BGs are often combined with polymers to enhance their mechanical and handling properties. 5 Injectable and biodegradable lysine-derived polyurethane (PUR) scaffolds have been extensively investigated in bone regeneration applications.6,7 When tested in femoral plug defects in rabbits, PUR/ceramic composites supported local sustained delivery of recombinant human bone morphogenetic protein-2 (rhBMP-2) leading to cellular infiltration and new bone formation. 8 The mechanical properties of PUR/ceramic composites can be tuned by varying the cross-link density of the polymer phase, making them suitable even for weight-bearing applications.9,10
Local delivery of synthetic growth factors has been reported to enhance healing of CMF bone defects. 11 Delivery of rhBMP-2, an osteoinductive factor that stimulates osteoblast differentiation and new bone formation, from an absorbable collagen sponge (ACS) is FDA approved for localized alveolar ridge augmentation and sinus lift procedures. Previous studies have demonstrated the efficacy of rhBMP-2 in preclinical calvarial defect models in rats12–14 and rabbits,7,15 preclinical lateral ridge augmentation models in dogs and nonhuman primates,16,17 and alveolar ridge augmentation in humans. 18
Bone grafting is often combined with GBR to maintain the anatomic contour and height of the alveolar ridge. GBR requires placement of a resorbable or nonresorbable barrier membrane around the graft to prevent soft tissue prolapse and stabilize the graft.19–21 However, the GBR approach is limited by complications, including wound failure, seroma, and infection, as well as the potential need for a secondary surgery to remove the membrane.16,22,23 Due to inconsistent outcomes and limitations associated with GBR, it is desirable to find a bone graft that does not require the use of membranes to maintain the defect volume during bone remodeling.
In this study, we investigated injectable low-viscosity (LV) PUR/ceramic composites augmented with 100 μg/mL (low) or 400 μg/mL (high) rhBMP-2 as space-maintaining bone grafts in a canine ridge saddle defect model. LV grafts were injected as a reactive paste that set in 5–10 min to form a solid porous composite with bulk modulus exceeding 1 MPa. We hypothesized that LV grafts would enhance new bone formation and maintain space without the use of protective membranes and that a more slowly degrading ceramic matrix would more effectively maintain the mandibular ridge height and width.
Materials and Methods
Materials
Lysine triisocyanate-poly(ethylene glycol) prepolymer (LTI-PEG, 21.7% NCO) was purchased from Ricerca Biosciences LLC (Painesville, OH). Glycerol, stannous octoate, ɛ-caprolactone, and APTES were purchased from Sigma-Aldrich (St. Louis, MO). Glycolide and
Synthesis of polyester triol
The polyester triol was synthesized as described previously.24,25 Briefly, glycerol was mixed with ɛ-caprolactone, glycolide, and
Surface modification of BG
The surface of the BG particles was modified as described previously to ensure adequate interfacial bonding and mechanical properties.10,26–28 Briefly, melt-derived 45S5 BG particles were cleaned via sonication in acetone in deionized (DI) water (95 vol%) and subsequently sonicated three times in DI water to rinse the particles. Next, particles were silanized via a solution of APTES for 5 h at room temperature, rinsed with ethanol, and annealed at 100°C for 1 h. For surface-initiated ring-opening polymerization, a mixture comprising a 1:1000 M ratio of Sn(Oct)2:dried ɛ-caprolactone and a 0.83:1 weight ratio of Sil-BG:ɛ-caprolactone was reacted while stirring at 110°C. The polymerization time of 24 h corresponded to a final poly(ɛ-caprolactone) (PCL) molecular weight of 19,225 g/mol. Finally, nongrafted PCL was extracted with chloroform, and particles were dried at 40°C for 24 h.
Fabrication of LV bone grafts
CM granules were ground and sieved to 100–500 μm. The components of the LV grafts were mixed in a two-step method. In the first step, the polyester triol, particles (either 45 wt% CM or 45 wt% BG), and TEDA (1.1 pphp) were added to a 10-mL cup and mixed by hand for 30 s. The LTI-PEG and lyophilized rhBMP-2 were added to the cup and mixed by hand for 60 s. The index (ratio of isocyanate:hydroxide equivalents ×100) was 115. For material characterization, the reactive mixture was mixed with 3 pphp of DI water (to simulate in vivo curing in the presence of moisture), loaded into a straight bore syringe, and injected into a 6-mm vial. These samples were allowed to cure for 24 h before cutting.
Characterization of physical and mechanical properties
Composite bone grafts were cut into sections, mounted onto a scanning electron microscopy (SEM) Pin Stub Mount, and sputter coated for 40 s using a Cressington Q108 sputter coater, which deposited gold at a 30 mA current. A Hitachi S-4200 SEM was used to acquire images at a voltage of 1 kV. Images (n = 3 per formulation) were analyzed for pore size using ImageJ 1.47p image analysis software. Cylindrical samples with 6 mm diameter and lengths of ∼12 mm were prepared with porosities of ∼50% (measured gravimetrically).
Samples were submerged in phosphate-buffered saline for 24 h before mechanical testing. Compression testing was performed using an MTS 898 Bionix System (Eden Prairie, MN) with a 1 kN load cell. Samples were preloaded to 3 N and compressed at a constant rate of 25 mm/min. The original cross-sectional area of the cylinders was used to calculate compressive stress. The compressive strength was reported at sample failure, and the bulk (compressive) modulus was calculated as the slope of the initial linear portion of the stress–strain curve. Porosity, pore size, and compression data are presented as mean ± standard deviation of triplicate samples.
Evaluation of LV bone grafts in a canine mandibular ridge saddle defect model
Six skeletally mature hounds were used in this study. All surgical and care procedures were carried out under aseptic conditions according to the approved IACUC protocol. Treatment groups are listed in Table 1. The individual components of the LV grafts were gamma-irradiated using a dose of 25 kGY. In the first surgery, the dogs underwent bilateral extraction of the four mandibular premolars and first molar (Fig. 1A). After at least a 2-month healing period, a second surgery was performed to create two saddle defects bilaterally in each mandible (four defects per dog) measuring ∼7–10 mm mesiodistally, 6–8 mm apicocoronally, and 8–10 mm buccolingually (Fig. 1B). A soft tissue pocket was created by stitching the gingiva on the mesiodistal boundaries of the defect (Fig. 1C). The LV bone grafts were mixed with rhBMP-2 and injected into the soft tissue pocket at the defect site (Fig. 1D) and allowed to cure for 10 min before soft tissue closure (Fig. 1E). Defects were filled with LV/CM or LV/BG at a low (100 μg/mL) or a high (400 μg/mL) dose of rhBMP-2 (n = 6 per group). The dogs were euthanized after 16 weeks. The mandibles were extracted (Fig. 1F) and fixed in 10% formalin for 2 weeks before processing for histology.

Surgical photographs.
rhBMP-2, recombinant human bone morphogenetic protein-2.
Analysis of bone morphometry by micro-computed tomography
A μCT50 (SCANCO Medical, Bassersdorf, Switzerland) was used to acquire scans of the extracted mandibles in formalin at 70 kVp energy, 200 μA source current, 1000 projections per rotation, 800 ms integration time, and an isotropic voxel size of 24.2 μm. Axial images were reconstituted using manufacturer-provided software. Attenuation values were converted to tissue mineral density through calibration with HA phantoms with densities of 0–780 mg HA cm3 (calibrations checked weekly). Using the coronal boundary of the defect for alignment, the reconstructed image stack was reoriented so that the apicocoronal direction was parallel to the z-axis. Ridge width in the defect (buccolingual direction) was measured at 2-mm intervals up to a total distance of 6 mm from the coronal base of the defect. Ridge width within the defect area was normalized to host bone ridge width on either side of the defect. Maximum ridge height (apicocoronal direction) was measured at the mesiodistal center of the defect for each sample.
Morphometric parameters were measured in a region of interest measuring 10 mm (mesiodistally) × 3 mm (buccolingually) × 3 mm (apicocoronally). Ossified tissue was segmented from soft tissue using the lower and upper thresholds of 240 mg HA cm3 and 1000 mg HA cm3, respectively, with a Gaussian noise filter settings of sigma 0.7 and support 2. Bone volume/total volume (BV/TV), trabecular number (Tb.N.), trabecular thickness (Tb.Th.), and trabecular separation (Tb.Sp.) within the regions of interest were computed using SCANCO Medical μCT systems software as described previously. 29
Histology
After fixation in formalin, the explanted mandibles were dehydrated in a graded series of ethanol and embedded in poly(methylmethacrylate) (PMMA). Using an Exakt band saw, sections were cut from each block in the center of the defect (buccolingually) using the micro-computed tomography (μCT) images as reference. The sections were then ground and polished to <100 μm using an Exakt grinding system and stained with Sanderson's rapid bone stain. New bone stained red, residual CM stained black, and infiltrating cells stained blue. Residual BG particles appeared white and did not absorb the stain. Histological sections were used to measure the maximum ridge height within the defect area similar to a method previously reported 30 used for the μCT 2D sections. Measurements of the maximum ridge height (highest point within the defect area) were taken using Metamorph software (version 7.0.1, Molecular Devices, Waltham, MA). Values of maximum ridge height by both methods were plotted together for each group.
Statistical analysis
Differences in porosity, modulus, and yield strength between groups were tested for statistical significance by unpaired Student's t-tests. Maximum ridge height, by μCT, was analyzed by one-way ANOVA. Morphometric parameters, including BV/TV, Tb.N., Tb.Th., and Tb.Sp., were tested by one-way ANOVA. A two-way ANOVA was run to test significance of normalized ridge width data comparing among means of each group at the different vertical positions. To compare maximum ridge heights measured from μCT and histological sections, a Bland–Altman plot was constructed, in which the average value for each group is plotted against the difference between methods. Statistical significance was considered for p < 0.05.
Results
Composite characterization
Physical and mechanical properties of LV grafts are summarized in Table 2. Both LV/CM and LV/BG grafts exhibited initial porosities of 48–52%, which are comparable to values reported previously for allograft bone31,32 and ceramic composites. 8 Representative SEM images (Fig. 2) show the morphology of the pores in the grafts. The ceramic particles are embedded in the PUR network for both LV/BG and LV/CM composites. The average pore diameter was significantly higher for LV/CM composites (100.1 ± 1.2 μm) compared to LV/BG composites (88.6 ± 2.2 μm). The modulus of LV/CM composites (3.1 ± 0.4 MPa) was significantly higher than that of LV/BG composites (1.2 ± 0.1 MPa, Table 2). Additionally, the yield strain at failure was significantly higher for LV/BG composites (27.4% ± 5.2%) compared to LV/CM composites (16.5% ± 4.2%). In contrast, there were no significant differences in compressive yield strength of LV/CM (0.38 ± 0.05 MPa) and LV/BG (0.37 ± 0.03 MPa) composites.

Scanning electron microscopy images of
Significantly different at p < 0.05.
μCT analysis
Representative 2D μCT images of axial and longitudinal cross sections of all treatment groups are presented in Figure 3. New bone is visible in the defect site for all treatment groups. Defects treated with LV/BG-L and LV/CM-L groups demonstrated less new bone and lower ridge heights than the equivalent high-dose groups. In the LV/CM samples, residual CM particles are dispersed throughout the new bone (bright white particles), whereas residual BG cannot be distinguished from new bone in the LV/BG samples. Ridge width at the mesiodistal center of the defect was measured at 2, 4, and 6 mm above the baseline of the defect (Fig. 3C) from 2D sections in the transverse plane (Fig. 3D). The normalized ridge width was calculated by dividing the width measured at the center of the defect (dashed white line in Fig. 3D) by the average width of the host bone in the ridge (solid white lines in Fig. 3D) and plotted versus height above the baseline (Fig. 4A). For defects treated with the low dose of rhBMP-2, normalized ridge width decreased with increasing ridge height. In contrast, defects treated with the high dose of rhBMP-2 maintained ridge width comparable to that of the host bone with increasing ridge height up to 6 mm above the defect baseline. At 4 mm above the base of the defect, the LV/CM-H group showed significantly greater ridge width compared to LV/BG-L. At 6 mm above the base of the defect, both high-dose treatment groups displayed significantly greater normalized ridge widths compared to the low-dose groups.

Micro-computed tomography (μCT) analysis.

Quantitative analysis of space maintenance and new bone formation by μCT.
Maximum ridge heights were also measured at the mesiodistal center of the defect from axial (coronal plane) sections as illustrated in Figure 3E. The high-dose treatment groups showed significantly higher maximum ridge heights compared to the low-dose groups (Fig. 4B). There were no significant differences between LV/CM-L and LV/BG-L groups or between LV/CM-H and LV/BG-H groups. Morphometric parameters were also analyzed to assess the quality of the new bone within the defect site (Fig. 4C–F). There were no significant differences in BV/TV, Tb.N., Tb.Th., or Tb.Sp. between groups.
Histology
Figure 5 shows representative low- and high-magnification images of histological sections for all treatment groups. With Sanderson's rapid bone stain, new bone appears red, cells are blue, and residual CM particles appear black. BG particles do not stain and appear white or gray. No residual polymer was observed in any of the sections, suggesting that it had completely degraded by 16 weeks. Similar to the μCT images (Fig. 3), the histological sections showed more new bone formation in the high-dose groups (Fig. 5A). Few BG particles were observed, suggesting that the BG had been substantially resorbed by 16 months. In contrast, residual CM particles were observed within the defect site for the LV/CM groups. Appositional new bone growth was observed near the surface of the CM particles, suggesting that the matrix functioned as a scaffold for bone formation. Residual ceramic particles were embedded in new bone. Osteoid was also observed near the ceramic–bone interface, providing evidence of active remodeling.

Histological analysis of new bone formation and space maintenance.
Ridge height in the defect area was measured from histological sections and compared to the same data obtained from μCT (Fig. 5B). The high-dose treatment groups exhibited significantly higher ridge heights compared to the low-dose groups for both μCT and histological methods. The Bland–Altman plot, which tests for differences between the μCT and histomorphometric measurements as a function of sample mean, showed no global differences between approaches within a 95% confidence interval (Fig. 5C).
Discussion
Ridge augmentation is a significant clinical challenge. Regeneration of alveolar bone is often required before implant placement in patients facing bone atrophy, tooth loss, or trauma, but there is no clinical standard of care for vertical ridge augmentation in patients. Previous studies have investigated GBR as a strategy for maintaining the volume of the bone defect and promoting new bone formation in vertical ridge augmentation models, but results from these studies have proven to be inconsistent, and complications have been reported, including wound failure, seroma, and graft exposure leading to infection.16,22,23,33 In the present study, we hypothesized that injectable and settable bone grafts with bulk moduli exceeding that of the soft tissue would maintain space and support bone healing without the use of protective membranes. We found that LV grafts augmented with 400 μg/mL rhBMP-2 and initial bulk modulus exceeding 1.2 MPa maintained the initial width and height of the alveolar ridge, while the anatomic contour was not preserved at the low (100 μg/mL) dose.
To design compression-resistant grafts for ridge augmentation, it is important to know the critical bulk modulus of the graft required to maintain the anatomic contour of the ridge.34,35 A recent study reported that an ACS carrier coated with poly(
Addition of ceramic particles to the ACS carrier maintained space and promoted new bone formation in porcine full-thickness mandibular defects without the protective titanium crib. 43 While the mechanical properties of the ceramic/collagen composite were not reported, a recent study has shown that addition of up to 80% HA to collagen scaffolds increases the bulk modulus to ∼1 MPa. 42 These observations point to an initial bulk modulus of ∼1 MPa as the lower limit for compression-resistant grafts in the mandibular ridge.
The effects of the composition of the ceramic particles on space maintenance and new bone formation in the mandibular ridge saddle defect model were also investigated. Two FDA-cleared synthetic ceramic bone graft substitutes were tested in this study: MASTERGRAFT Mini Granules (CM) and 45S5 Bioglass (BG) particles. CM particles were evaluated due to their compression-resistant and osteoconductive qualities when combined with the ACS carrier and rhBMP-2 in porcine mandibular continuity defects 43 and in posterolateral fusion both in nonhuman primates 44 and humans. 45 Residual CM particles were present in the defect at 16 weeks, some of which were in the process of active remodeling with new bone growth appositional to the surface. These observations are consistent with a previous study evaluating CM/collagen composites augmented with rhBMP-2 in mandibular continuity defects in nonhuman primates. 43 In this study, a significant amount of residual CM was present at 6 months, most of which was in the process of active remodeling. 43 In contrast, minimal residual BG particles were present in the defect at 16 weeks (Fig. 5A) due to both the rapid resorption of BG particles by osteoclasts 46 and the dissolution products that stimulate osteoprogenitor cells. 4 Defects treated with LV/CM-H composites showed a modest increase in ridge width at 4 and 6 mm above the defect compared to LV/BG-H (Fig. 4A). However, no significant differences in ridge height measured in the middle of the defect were observed between the two groups (Fig. 5B, C). The modest differences in ridge width could result from differences in the initial bulk modulus of the composites and/or the degradation rate of the ceramic components.
While the ceramic composition exhibited a modest effect on new bone formation and space maintenance, the concentration of rhBMP-2 affected new bone formation in a dose-responsive manner. The high dose of rhBMP-2 was selected on the basis that it is at the high end of the recommended dose range for dogs (200–400 μg/mL). 47 The ridge height at the center of the defect was ≥6 mm for the high-dose groups compared to ≤4 mm for the low-dose groups (Fig. 5B). The Bland–Altman plot shows that the μCT and histological methods for measuring ridge height yield results that are statistically the same, which suggests that the new μCT method reported in this study is an appropriate method for measuring ridge height compared to the more conventional but time-consuming histological approach. Furthermore, the ridge width was maintained near the upper surface of the defect for the high-dose groups, while the low-dose groups revealed a trend of narrowing ridge width (Fig. 4A).
LV composites exhibit diffusion- and degradation-mediated rhBMP-2 for up to 4 weeks in vivo. 8 Considering previous studies reporting that a sustained release of rhBMP-2 can promote new bone formation at a suboptimal dose of rhBMP-2 in femoral segmental defects,48,49 the low dose was anticipated to more effectively heal the ridge defects. Inadequate healing of the low-dose treatment groups in the present study could be attributed to the challenges of the mandibular ridge defect model, in which the graft is subject to compressive forces that are greater than the forces on the graft in the femoral segmental defect model. While the low-dose treatment did not maintain the host ridge height, the quality of the new bone that formed was similar to that observed for the high-dose treatment, as evidenced by the fact that no significant differences were observed between any of the morphometric parameters (BV/TV, Tb.N., Tb.Sp., or Tb.Th.) calculated from the μCT data for the low- and high-dose groups.
In previous studies, compression-resistant CM/collagen grafts maintained space and supported new bone formation in nonhuman primate posterolateral fusion 50 and mandibular continuity defect 43 models without protective membranes. However, the optimal dose for bone healing was 2.0 mg/mL, which was 33% higher than the recommended dose for the ACS carrier (1.5 mg/mL). In contrast, the LV/CM and LV/BG carriers supported new bone formation at a dose within the recommended range for dogs. Additional testing in a nonhuman primate model of lateral ridge augmentation is required to determine whether adequate space maintenance and bone healing can be achieved at a dose lower than that of the compression-resistant CM/collagen carrier.
This study was designed to answer the question whether injectable LV PUR/ceramic composites augmented with rhBMP-2 could maintain the contour of the ridge and promote bone healing in a large animal model of ridge augmentation at a clinically relevant time point. Both LV/BG and LV/CM grafts promoted new bone formation and maintained ridge height and width at the high dose of rhBMP-2 at 16 weeks. No residual polymer was observed in any of the four treatment groups, which is consistent with previous studies reporting that lysine-derived PURs undergo cell-mediated degradation 51 and almost completely degrade at 12 weeks in rabbit models of bone regeneration.7,31 Images of histological sections (Fig. 5B) show appositional new bone growth on the surface of the CM particles. Thus, increasing the volume fraction of CM particles is anticipated to increase new bone formation, although the resulting composite would have limited injectability.31,52
Assessing outcomes at an intermediate (e.g., 8 weeks) time point could provide additional insight into the spatiotemporal dynamics of bone healing, specifically the relative contributions of the polymer and ceramic degradation rates to new bone formation. 53 Another limitation of this study is that the LV grafts were not compared to a clinical control, such as autograft or ACS. However, to our knowledge, this is the first study to report an injectable, settable, and compression-resistant bone graft that maintains the height and width of the mandibular ridge in a model in which conventional grafts, such as the ACS carrier54–56 and autograft, 57 resorb without GBR membranes. In ongoing studies, the injectable LV/CM graft without a GBR membrane will be compared to the ACS carrier with the membrane in a preclinical model of lateral ridge augmentation to assess its potential as a compression-resistant carrier for rhBMP-2.
Conclusions
Injectable, settable, and compression-resistant LV bone grafts augmented with rhBMP-2 were evaluated in a canine mandibular ridge saddle defect model. Composite bone grafts synthesized from a lysine-derived PUR and ceramic particles exhibited bulk moduli exceeding 1 MPa. At the rhBMP-2 dose recommended for the ACS carrier in dogs (400 μg/mL), LV grafts maintained the width and height of the host mandibular ridge and supported new bone formation, while at suboptimal (100 μg/mL) doses, the anatomic contour of the ridge was not maintained. These findings suggest that both the initial bulk modulus and the rhBMP-2 dose regulate healing of compression-resistant bone grafts for healing mandibular ridge defects.
Footnotes
Acknowledgments
This material is based in part on work supported by the National Science Foundation under grant number 0847711 (CAREER award to S.A.G.). Any opinions, findings, and conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the National Science Foundation. This work was supported by the Army, Navy, NIH, Air Force, VA, and Health Affairs to support the AFIRM II effort under award no. W81XWH-14-2-0004. The U.S. Army Medical Research Acquisition Activity, 820 Chandler Street, Fort Detrick, MD 21702-5014 is the awarding and administering acquisition office. Opinions, interpretations, conclusions, and recommendations are those of the author and are not necessarily endorsed by the Department of Defense. A.D.T. acknowledges support from the Department of Education for a Graduate Assistance in Areas of National Need Fellowship under grant number P200A090323. Instrumentation for μCT analysis was purchased with funds from the NIH grant S10RR027631.
Disclosure Statement
S.A.G. is a consultant for Medtronic Spinal (Memphis, TN). All other authors have no competing financial interest to disclose.
