Abstract
Current standard methods specify the recovery angle of a folded wrinkle in a controlled recovery period as the evaluation standard for the fabric crease recovery property. Nevertheless, there are limitations in the characterization of the whole recovery process by using the single recovery angle. We proposed a whole-process test method and comprehensive evaluation method for assessing the fabric crease recovery property. Firstly, a specimen was tested on the automatic fabric crease recovery testing device to obtain the “time-recovery angle” data. Then, the “time-average recovery angle” data was calculated by the recovery angle at the corresponding moment in the recovery period from repeated testing. The “time-average recovery angle” data was fitted into power function equation f(t) = atb. Parameter a reflects the degree of initial recovery. Parameter b reveals the speed degree at which the sample recovery reaches stable status. The K value, the ratio of a to b, could be calculated. Finally, the
The crease or wrinkle recovery property of a fabric directly affects its appearance and performance. According to the standard methods, the property is mainly assessed by measuring the crease angle of recovery, 1 evaluating the smoothness appearance grade of fabric after cleansing 2 or assessing the smoothness rating of fabric wrinkled under a wrinkling device. 3
Concerning the smoothness appearance assessment of fabrics treated under specified methods, surface analysis techniques have been studied by a number of researchers to replace the manual rating method and improve the accuracy and efficiency of evaluation. For example, Xu and Reed 4 described the application of computer image analysis techniques to the characterization and quantification of fabric wrinkling for the purpose of devising an automated rating system of fabric wrinkle recovery. Amirbayat and Alagha 5 applied laser scanning to the surface of the plates and extracted certain geometrical features to assess the wrinkle recovery of fabrics according to the grades of the replica plates supplied by the American Association of Textile Chemists and Colorists (AATCC). Xu et al. 6 developed a new profilometer for assessing fabric smoothness appearance by using laser triangulation and image processing techniques. Wei and Yang 7 developed linear regression models to investigate the relationship between the wrinkle recovery angle (WRA) and tensile strength of the treated cotton and the carbonyl band absorbance in the infrared spectra for predicting the performance of durable-press finished cotton fabrics. Kang et al. 8 proposed a wavelet-fractal method to calculate the fractal dimension to objectively evaluate the surface roughness of fabric wrinkles, smoothness appearance and seam pucker. Zaouali et al. 9 used image processing to extract four characteristics for objectively estimating the wrinkle grade of multidirectional realistic fabric wrinkling generated by the French method of “cylindre creux”.
Several fabric wrinkle resistance analytical methods, which are different from the standard methods, were reported to illustrate the fabric wrinkle recovery property from new perspectives. Fridrichova and Zelova 10 proposed an objective method of multidirectional evaluation of creasing by angle recovery image processing. Zaouali et al. 11 showed that the energy modeling can be estimated by the ability of the fabric to recover to its initial state. Liu 12 proposed the measurement for fabric wrinkle-simulating actual wear, and established the equations of wrinkle density (WD) with WRAs. Abrishami et al. 13 analyzed the evaluation of bending rigidity and crease recovery of fabrics in various directions and used an exponential function to express the non-linear relation between bending rigidity and the crease recovery in different directions of the fabric.
The researches about the fabric wrinkle recovery property evaluated by the recovery angle do not receive similar attention to that of the smoothness rating method. Nevertheless, because the crease recovery angle appears to be a reliable quantitative testing method, 14 it has been widely used for assessing the property improvement of durable-press finished fabrics. The main standard methods based on the recovery angle are ISO 2313-1972, 1 AATCC 66-2014 15 and GB/T 3819-1997. 16 In these methods, samples with specified size were pressured under a hammer with the prescribed weight for 5 minutes, and freely recovered after the pressure was released. Then, the recovery angle of the fifth minute in the recovery period was measured to assess the fabric crease recovery property. At present, the test instruments for evaluating the fabric crease recovery property mainly include the “Shirley” crease recovery tester, the “SDL Atlas” crease recovery tester, the YG541 digital crease recovery tester, etc. However, the measurement and evaluation approaches have the following problems. (a) In the testing process, it is necessary to transfer the creased sample after being pressed from the loading device to a recovery angle measurement device for recording the test result. This procedure is particularly affected by manual operation or environmental factors and, as a result, the degree of automation is still low. (b) It is impossible to obtain the initial recovery status (within 5 or 10 seconds) when the pressure is released, as the sample needs to be transferred between pressing and testing procedures. (c) Only the recovery angle at the fifth minute is used as the index to assess the crease recovery property of fabrics, which causes the one-sided assessment of the evaluation and cannot fully reflect the recovery performance of the sample in the entire recovery process. For instance, two fabrics have the same recovery angle at the fifth minute in the recovery period. However, in the recovery process, the recovery angle of one of the fabrics rapidly rises to the angle at the fifth minute, while the recovery angle of the other fabric always gradually increases. Moreover, the existing method limits the establishment of an evaluation system for the crease recovery property.
In our previous study, a device for dynamic measurements of the fabric crease recovery angle was proposed. 17 In view of the above-mentioned problems, we have conducted further investigation on the evaluation index establishment for the fabric crease recovery process, including improving the device, validating its feasibility and clarifying it as more reasonable and comprehensive than the WRA evaluation method. According to the physical properties of the dynamic process of fabric crease recovery, this paper provides a method for evaluating the crease recovery property of fabrics based on the power function equation. A sample is automatically folded to create a sharp crease and then unfolded by itself. The video image of the fabric in the crease recovery period is captured and processed to realize the measurement of the recovery angle of each frame image. In this approach, the data of the recovery angle varying with time can be obtained. In addition, the “time-average recovery angle” data are figured out from repeated tests. Then, the data is fitted to a power function equation by the means of data analysis technology. A new index is extracted based on the physical meaning of the equation coefficient for evaluating the crease recovery property of fabrics. Different types of fabrics were selected to conduct a contrastive test between the WRA evaluation method and the proposed method to prove the applicability of the assessment for the entire recovery process.
Methodology
Fabric crease recovery testing device
The fabric crease recovery device (see Figure 1) for testing the crease recovery of fabrics consists of a numerical control (NC) interface system, a camera, a sample placement area, a pressing block and a pressurized cylinder.
The fabric crease recovery device.
The NC interface system is connected with the pressurized cylinder and the camera, which can accurately adjust the pressurized time and pressure of the pressurized cylinder. The pressurized cylinder is connected with the pressing block. The pressing block is placed toward the sample placement area. The sample placement area realizes the function of fixing the sample. The pressurized cylinder controls the pressing block to move toward or away from the sample placement area. When the pressing block moves toward the sample placement area, it presses the folded sample for a certain period of time under constant pressure to create a crease on the sample. When the pressing block moves away from the sample placement area, the recovery angle formed by the fixed part and the free part of the sample gradually increases with the recovery of the crease. The camera is located right above the sample placement area. The camera captures video images of the sample crease recovery status and transmits the video information to the NC interface system for image processing and recovery angle calculation. The video frame rate, the size of each video image and the recording duration of the video capture are set as 1 frame/s, 1280 × 960 pixels and 5 minutes, respectively.
The NC interface system contains a video image processing module and an evaluation index extraction module. The video image processing module is applied to calculate the angle value of each video image frame. The main processing steps are video single frame image extraction, image binarization, morphological operation and recovery angle calculation.
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The evaluation index extraction module used the “time-average recovery angle” to fit into power function equation. The data of the “time-average recovery angle” were obtained from the average recovery angle at the corresponding time after repeated tests. Take the 1# fabric in the Experimental details section as an example, the fitting curve of the average recovery angle of warp face-to-face folded samples of the fabric is shown in Figure 2. It is obvious that the curve can achieve a better fitting effect. Then, the sub-item index of fabric crease recovery with different folding ways was calculated by the coefficients from the power function equation. Finally, the composite index of fabric crease recovery can be figured out by the average value of the sub-item indexes, that is, the index for evaluating the fabric crease recovery property. The detailed evaluation method is described in the next section.
The fitting curve of the average recovery angle.
Fabric crease recovery evaluation
The evaluation index for the fabric crease recovery property was determined by the angle change in the recovery process. Firstly, three sets of “time-recovery angles” measured from the specimens in the same repeated test were used to calculate the average angle at the corresponding recovery time and the “time-average recovery angle” was obtained. For example, three samples in the warp direction were prepared to be face-to-face folded for a repeated test. The measured results were given as the recovery angle at the first second of sample 1, m1, the recovery angle at the first second of sample 2, m2, and the recovery angle at the first second of sample 3, m3. The average value of the recovery angle at the first second of the samples is
Similarly, the average recovery angle at t time is
Then, the “time-average recovery angle” data are fitted into the power function equation, written as in Equation (2), by using the non-linear curve fitting method
In Equation (2), t represents the recovery time, f(t) represents the recovery angle and a and b are related to the fabric crease recovery property. The equation displays the relationship between the time and recovery angle. The fitting function of the non-linear curve is shown in Equation (3)
The initial values of a and b were determined by the empirical value according to the physical property of fabric wrinkle resistance. If the initial values of a and b are close to the fitting results, the number of iterations for calculating the parameters of the fitting equation can be shortened and the results can be obtained more quickly. Parameter a is concerned with the initial recovery degree. Considering that the initial recovery degree of general textile materials is between tens and hundreds of degrees, the initial value of a was set as 10. Parameter b reflects how fast the recovery angle reaches the stable status and its initial value was set as 0.1, as the empirical data are from 0 to 0.1. Thus, parameters a and b in Equation (2) could be calculated when the minimum binary expression of Equation (3) is valid.
Furthermore, parameter a is equal to the angle value of fabric crease recovery at the first unit time in the recovery period. The larger the value of a, the better the recovery property of the sample. Parameter b is equal to the ratio of the instantaneous recovery speed at the end of the first unit time in the recovery period to the angle value of fabric crease recovery at the first unit time. It is defined as the recovery index, which reflects the speed at which the sample recovers to a stable state. The smaller the value of b, the better the recovery property of the sample.
Next, an index K for assessing the crease recovery property of the corresponding folded sample was constructed by parameters a and b in Equation (2). The equation of index K is written as follows
In the light of Equation (4), the fitting equations of the samples tested by four folded ways, that is, warp face-to-face folded, warp back-to-back folded, weft face-to-face folded and weft back-to-back folded, were calculated to obtained the sub-indexes K1, K2, K3 and K4, respectively.
Finally, the average value of the sub-indexes was calculated to evaluate the crease recovery property of the fabric, as shown in Equation (5)
In Equation (5),
Experimental details
Material
The gray cloth parameters
List of Samples 1#–10#
The parameters of Samples 11#–16#
The fabrics were placed in relative humidity (RH) of 65 ± 2% and temperature of 21 ± 1℃ for at least 24 hours before the testing.
Test procedures
For the method for evaluating crease recovery of fabrics based on the power function equation, the schematic diagram is shown in Figure 3. The testing and evaluating steps are as follows.
Schematic diagram of the test procedures.
Step 1: cut 12 specimens of 40 mm × 15 mm for each fabric. Six specimens are aligned in the warp direction, and the remaining specimens in the weft direction.
Step 2: place a warp specimen on the sample placement area. One wing of a specimen is fixed on it, and the other wing of the specimen face-to-face bends and overlaps with the fixed wing.
Step 3: set the pressure and time on the NC interface system. Start the testing. The pressurized cylinder controls the pressing block to push toward the sample placement area, and presses the overlapping wing of the specimen. When the pressure time set by the NC interface system is reached, the pressurized cylinder controls the pressing block moving away from the sample placement area, so that the free wing of the specimen can freely recover. At the same time, the camera records the video image of the specimen crease recovery.
Step 4: the video image processing module in the NC interface system processes the fabric crease recovery video image and calculates the recovery angle of each frame in the video image. The result of the “time-recovery angle” of the specimen is obtained.
Step 5: repeat steps 2–4 to measure the other two specimens of the same fabric folded in the same way. Calculate the average recovery angle at the corresponding recovery time of the three specimens folded in the same way. Get the result of the “time-average recovery angle” data.
Step 6: the “time-average recovery angle” data are fitted into the power function equation by the evaluation index extraction module in the NC interface system. The sub-index of the warp face-to-face folded specimens K1 is figured out by the parameters of the fitting equation.
Step 7: repeat steps 2–6 to test the specimens of the other ways of folding (warp back-to-back folded, weft face-to-face folded and weft back-to-back folded) and obtain the corresponding sub-indexes of the samples, that is, K2, K3 and K4. As a result, the comprehensive index of fabric crease recovery
Results and discussion
The crease recovery angles at the fifth minute of the recovery period tested by the proposed method and the manual WRA method have high consistency. The difference is less than 2° between the two methods. The fitting curves of the average recovery angle of warp face-to-face folded samples with different materials (including Samples 6#, 11#, 13#–16#) are shown in Figure 4. The equation curves of the samples treated by different finishing methods (including Samples 1#–10#) are shown in Figure 5.
The recovery angle fitting curve of the samples with different materials: (a) Sample 6#; (b) Sample 11#; (c) Sample 13#; (d) Sample 14#; (e) Sample 15#; (f) Sample 16#. The recovery angle fitting curve of the samples treated by different finishing methods: (a) Samples 1#–5#; (b) Samples 6#–10#.

From Figure 4, it is demonstrated that the fitting results of the pure cotton, polyester/cotton blended, pure wool, cotton/flax blended and pure flax fabrics are good. In Figure 5(a), the fabric crease recovery property of Samples 1#–5# shows a tendency to gradually improve. In addition, Samples 6#–10# is the same, as shown in Figure 5(b).
Test results by the proposed method and the wrinkle recovery angle standard method
From the data in Table 4, the following can be concluded.
The goodness-of-fit of the power function equation: the values of R2 of the fitting equation are larger than 0.9, which shows that the “time-average recovery angle” equation has a high fitting accuracy. The values of The relationship between the characteristic parameters of the proposed method and the WRA method: there is a significant positive correlation between the initial recovery degree a and the measured recovery angle of the fifth minute Ft(r = 0.99). The result showed that the initial recovery status can reflect the recovery degree after a few minutes in the recovery period to a certain extent. However, Ft is negatively associated with the recovery index b(r = –0.83). This reveals that the fabric with better crease recovery property tends to take less time to recover to a stable state. The correlation coefficient between Ft and the sub-item index of fabric crease recovery K is 0.89. In addition, the composite index of fabric crease recovery Applicability of the power function evaluation method: the results of The advantages of the power function evaluation method: the new evaluation index
Conclusions
This paper investigated a comprehensive evaluation method for the fabric crease recovery property by fitting the power function equation with the data of recovery angle change with time. The evaluating indicator, the composite index of fabric crease recovery, was obtained from the coefficients of the power function equations of four different ways of folding. The experimental results demonstrate that the recovery angles at different moments in the recovery period are fitted well by a power function equation. As can be seen from the results of fabrics treating with different finishing baths, the proposed method can differentiate durable-press finished fabrics with different crease recovery properties. The result of the fabrics made of a variety of materials proves that this method has good adaptability. In addition, compared with the recovery angle of the WRA method, our approach is more effective to characterize the crease recovery property, while the WRA method can only give similar angle results. Thus, it is demonstrated that it is a feasible method for the evaluation of the fabric crease recovery property. Alternatively, if the change trends of the crease recovery angle do not accord with the power function, the proposed evaluation should not be applicable to this type of fabric.
Footnotes
Acknowledgements
The authors wish to acknowledge Ken Greeson at Cotton Incorporated for providing the test fabric samples and the information about the fabric finish.
Declaration of conflicting interests
The authors declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The authors disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This work was supported by the National Key R&D Program of China (No. 2017YFB0309200), the National Natural Science Foundation of China (No. 61802152), the Natural Science Foundation of Jiangsu Province (No. BK20180602), the China Postdoctoral Science Foundation Funded Project (No. 2018M640453), the Jiangsu Province Postdoctoral Science Foundation (No. 2018K037B) and the Fundamental Research Funds for the Central Universities (No. JUSRP11805).
