Abstract
The impact of high-temperature exposure on the residual bond behavior between deformed steel bars and concrete is a critical aspect that affects their composite interaction and the load-bearing capacity of reinforced concrete (RC) members after fire events. This paper presents an analytical method to predict the residual bond behavior and failure modes of steel bars embedded in concrete after exposure to high temperatures. The concrete cover is modeled as a thick-walled cylinder with the inner surface under uniform pressure. During the loading process, the concrete cover is divided into two portions: an intact outer portion and a cracked inner portion. The material properties of both steel and concrete, along with the tension-softening characteristics of the cracked inner portion, are well-defined in the analytical method. Simplified equations are developed to estimate the maximum radial stresses, residual bond strength and interfacial slip parameters, which together define the bond-slip relationship at the steel bar-to-concrete interface after high-temperature exposure. The accuracy and validity of these simplified equations are extensively verified by comparing the predictions obtained from these simplified equations with corresponding analytical results, experimental data from the literature and the load-displacement curves predicted by the proposed finite element model.
Keywords
Introduction
Reinforced concrete (RC) structures are widely used in civil infrastructure construction, where fire poses a severe risk particularly in enclosed space. Observations from fire incidents have indicated that while total collapse of RC structures under fire exposure is rare, post-fire damages—such as concrete cracking, spalling, material property deterioration and reduced bond strength between steel reinforcement and concrete—can significantly influence the residual load-carrying capacity of RC members (Chang et al., 2006; Gao et al., 2017; Liu et al., 2016; Wu et al., 2019). Among these effects, bond strength deterioration is crucial, as it governs the load transfer and stress interactions between the steel reinforcement and concrete. Numerous experimental studies have explored the residual bond strengths of steel bars in concrete following exposure to high temperatures (Deshpande et al., 2020; Hlavička, 2017; Li et al., 2023; Liu et al., 2023; Yang et al., 2018; Yin et al., 2011; Zhang et al., 2019). As the exposure temperatures increase, the bond strength gradually decreases. Once the temperature exceeds 600°C, the bond strength decreases to only 10% to 50% of its original strength at room temperature. Such a substantial decline in bond strength can significantly influence the post-fire load-bearing capacity and stiffness of RC members. Hence, it is imperative to formulate a precise and robust local bond-slip model to describe the bond behavior between steel bars and concrete after exposure to high temperatures. This aspect is critical for accurately evaluating the post-fire performance of RC elements and offering appropriate strategies for post-fire repair and strengthening.
In the field of structural engineering, pullout tests (Huang et al., 2022; Li et al., 2021, 2023; Liu et al., 2023; Wang et al., 2022a; Yang et al., 2018; Zhang et al., 2019, 2020) are commonly employed to investigate the bond performance between deformed steel bars and concrete under varying environmental conditions. Previous studies have indicated that several design parameters, including concrete type and strength, steel bar diameter, concrete cover thickness, embedment length, presence of stirrups and high temperatures, can significantly influence the bond behavior (Gao et al., 2013; Harajli et al., 2004; Li et al., 2021; Liu et al., 2023; Xu et al., 2022; Yin et al., 2011; Wang et al., 2022a). Pullout failures are frequently observed in cases where the concrete cover layer is thick or the steel bars are heavily confined, especially in specimens with a high steel stirrup reinforcement ratio. Inadequate concrete cover may lead to splitting failure, causing cracks to propagate from the bond interface to the outer surface of the specimen. Tensile load-displacement curves are typically measured in these tests to establish the bond stress and interfacial slip relationship, commonly referred to as the “bond-slip model” in the existing literature (Gao et al., 2019; Khalaf et al., 2016; Li et al., 2021; Wang et al., 2022a; Xu et al., 2022; Zhang et al., 2019). The local bond-slip model, initially introduced by Eligehausen et al. (1983) and subsequently incorporated into Mode Code 2010 (2010), is widely used for evaluating and designing the local bond-slip behavior under standard environmental conditions. Furthermore, various analytical models have been proposed to predict the bond behavior and failure mechanisms at the steel bar-to-concrete interface under sustained pullout loading (Chang et al., 2021; Den Uijl and Bigaj, 1996; Gao et al., 2019; Khalaf et al., 2016; Nielsen and Bićanić, 2002; Pothisiri and Panedpojaman, 2013; Wang and Liu, 2003; Xu et al., 2022). Recent research has focused on predicting the residual bond strengths of steel bars after exposure to high temperatures. A thick-wall cylinder model has been employed to elucidate the bond interactions between internal steel bars and the surrounding concrete cover (Wang et al., 2022b, 2023). However, there is a lack of simplified design equations for predicting the residual bond strengths of steel bars following high-temperature exposure. Additionally, there is a shortage of reliable interfacial constitutive laws that describe the local bond-slip model governing the residual bond behavior between steel bars and concrete after exposure to high temperatures. This model is essential for accurately predicting the post-fire load-bearing capacity and deformation characteristics of RC members.
This paper presents an analytical method for predicting the bond behavior and failure mechanisms of pullout specimens after exposure to high temperatures. The study primarily focuses on the load transfer mechanism between steel bars and the concrete cover. The analytical model defines the concrete cover as a thick-walled cylinder subjected to uniform pressure on its inner surface (Tepfers, 1979). Cracking of the concrete within the cover occurs during the pullout loading process due to increased internal pressure, requiring accurate consideration of the tensile softening behavior of the internally cracked concrete. Furthermore, the residual bond strength of the steel bar-to-concrete interface after exposure to high temperatures is analyzed and determined based on the theoretical analytical method that considers two different failure modes of the interface—pullout failure and concrete splitting failure—while accounting for temperature-induced degradation of material properties. A local bond-slip model is then developed based on the analytical results and numerical parametric investigations, in which simplified expressions are developed for estimating the maximum radial stresses, residual bond strength and interfacial slip parameters that are used to define the local bond-slip relationship at the steel bar-to-concrete interface after exposure to high temperatures. The validation of the simplified design expressions for residual bond strength and interfacial slip parameters in estimating the bond-slip relationship for steel bars embedded in concrete after exposure to high temperatures involves comparisons between analytical results, existing pullout test results and the corresponding predictions derived from the simplified expressions. Additionally, a finite element (FE) model is proposed to simulate pullout tests of steel bars following exposure to high temperatures. The FE model has incorporated the local bond-slip model of the steel bar-to-concrete interface using the proposed simplified design expressions. The accuracy and reliability of the simplified expressions and the proposed bond-slip model are further confirmed through comparisons of load-displacement curves from FE predictions with pullout test results.
Analytical method for bond strength
The relationship between bond stress and radial stress at the steel bar-to-concrete interface
The interaction between deformed steel bars and concrete involves chemical adhesion, friction and mechanical interlocking. Among these mechanisms, chemical adhesion exerts the least significant influence on bond stress. When the deformed steel bars and concrete interface experiences initial sliding, the chemical adhesion weakens and the mechanical interlocking emerges as the primary factor affecting the bond stress (Wang et al., 2022b). Figure 1 illustrates the bond stress and radial pressure generated at the interface between the steel bar and the concrete. As the interfacial slip progresses, the concrete adjacent to the deformed steel bar ribs undergoes compressed, leading to the development of a conical failure surface. The compressive stress Interaction between the deformed steel bar and the surrounding concrete.
In the aforementioned equations,
Radial stress during the elastic stage
The thick-walled cylinder model proposed by Tepfers (1979) is used as a basic framework to describe the bond interactions between deformed steel bars and the surrounding concrete. In this model, the steel bar is represented as a cylinder with a radius of Stress distribution in the elastic stage.
Within the uncracked concrete area, the tensile stress increases gradually as the radius decreases, as depicted in Figure 2. In situations where the pullout force is relatively low, the tensile stress at the interface between the steel bar and concrete (denoted as
Radial stress during the partial cracking stage
After concrete cracking, the concrete cover can be divided into two distinct parts: the internal cracked portion and the outer uncracked portion. The outer uncracked part of the concrete exhibits linear elastic behavior. It is essential to carefully analyze the tensile softening behavior of cracked concrete in the internal portion. Typically, the relationship between tensile stress and crack opening displacement (COD) is utilized to describe the tensile behavior in this situation (Hillerborg et al., 1976). By establishing the force equilibrium equations for these two portions, the radial stress expression during the partial cracking stage can be determined.
Tensile stress-COD relationship of concrete after high-temperature exposure
The tensile softening behavior of concrete is often characterized by a curve that depicts the relationship between tensile stresses and COD. This study employs the nonlinear tensile softening model proposed by Wang et al. (2022a):
The value of The relationship between tensile stress and crack opening displacement (COD) of concrete after exposure to high temperatures: (a) tensile stress-COD relationship; and (b) normalized tensile stress-COD relationship with temperatures.
Limited research has been conducted on the residual fracture energy of concrete following exposure to high temperatures. Figure 4 shows the collected experimental results, which have been normalized against the corresponding results obtained at room temperature (Baker, 1996; Dabbaghi et al., 2021; Menou et al., 2006; Nielsen and Biéanić, 2003; Tang and Lo, 2009; Yu et al., 2013; Zhang and Bicanic, 2006; Zhang et al., 2000). The figure illustrates that there is no discernible trend in the relationship between concrete fracture energy and temperature variation. Consequently, the current analytical method disregards the alternations in concrete fracture energy following exposure to high temperatures. In this context, Normalized fracture energy of concrete after exposure to high temperatures.
By substituting equations (6) and (7) into (8), the fracture energy
Solving equation (11) results in determining the coefficient
By substituting equations (9) into (11), the ratio of
By substituting equations (7), (9), and (11) into (6), the tensile softening behavior of concrete after exposure to high temperatures can be formulated as:
Figure 3(b) depicts the relationship between the normalized tensile stress
Determination of the maximum radial stress
Once the tensile stress in the concrete at the steel bar-to-concrete interface Stress distribution in the partial cracking stage: (a) thick-walled cylinder; (b) uncracked outer portion; and (c) cracked inner portion.
The uncracked external portion (
The tensile stress within the uncracked outer portion
The fictitious crack model proposed by Hillerborg et al. (1976) is employed to elucidate the distribution of tensile stress within the cracked inner cylinder (
By substituting equations (14) into (16), the total hoop elongation
At the crack tips (
In previous studies, it was assumed that the total hoop elongation inside the cracked inner portion (
The above formula can be reformulated as:
Figure 6 shows the stress distribution of concrete in the partial cracking stage. At this stage, the inner concrete region is subjected to the tensile stress Schematic diagram of concrete stresses in the partial cracking stage.
By substituting equations (15) and (20) into equation (21), the radial pressure
where
Then, the maximum value of the radial pressure
The solution of equation (24) is called the critical cracking radius
Impact of steel stirrups
Steel stirrups play a crucial role in improving the bond properties between the deformed steel bars and the surrounding concrete (Harajli et al., 2004; Xu et al., 2022), thereby enhancing bond strength. In a study by Xu (1990), the confinement effect of steel stirrups was investigated by varying parameters such as the diameter and spacing of stirrups and the concrete cover depth. Furthermore, Xu (1990) proposed an enhancement coefficient
Analytical method of the local bond-slip model
As mentioned in the introduction section, local bond-slip models are commonly used to describe the constitutive behavior of the interface between deformed steel bars and the surrounding concrete. In this study, the four-stage local bond-slip model outlined in Mode Code 2010 (2010) is employed as the foundational constitutive relationship to represent the influence of high temperatures, as depicted in the following equation:
Previous studies on pullout tests of steel bars have identified two distinct failure modes (Deshpande et al., 2020; Li et al., 2023; Liu et al., 2023; Yang et al., 2018; Yin et al., 2011; Zhang et al., 2019). The primary failure mode is pullout failure, which is particularly common in situations where the concrete cover is thick or when the steel bars are subjected to high levels of restraint (e.g., confinement by a high ratio of steel stirrups). Essentially, pullout failure occurs before the radial propagation of concrete cracks reaches the surface of the specimen. Conversely, in cases with a thin concrete cover, radial concrete cracks propagate towards the concrete surface of the specimen, resulting in a failure mode known as splitting failure. Various analytical solutions for these distinct failure modes are currently being considered to accurately characterize the bond-slip behavior between steel bars and concrete after exposure to high temperatures. To establish the bond-slip relationship for the steel bar-to-concrete interface after high-temperature exposure, the failure mode is typically determined based on the test observations. In cases where the failure mode is not explicitly noted, it is generally assumed that the pullout failure occurs if the ratio
Pullout failure
As the interfacial slip increases, the concrete cover layer between adjacent steel bar ribs experiences radial extension (Gao et al., 2019), as depicted in Figure 7. The concrete region between two neighboring ribs can be approximated as a truncated cone with a specific angle Equivalent cone of the deformed steel bar.
For the sake of simplicity, the effects of exposure to high temperatures on the values of
The characteristic slip
Once the interface slip
By substituting the acquired residual bond strength Local bond-slip curves associated with distinct failure modes: (a) local bond-slip relationship; (b) normalized local bond-slip relationships of splitting failure at different temperatures.
Splitting failure
When the splitting failure occurs, the absence of a “plastic plateau” characterized by consistent bond strength
The pullout specimens that are confined with steel stirrups exhibit residual bond properties after splitting failure, which can be attributed to the supplementary confinement provided by the stirrups. Therefore, the residual bond stress
Figure 8(b) depicts a set of normalized local bond-slip curves that show the behavior of the steel bar-to-concrete interface after exposure to different high temperatures. These curves illustrate the splitting failure mode of the steel bar under the influence of confinement by stirrups. The residual bond strength gradually decreases as the exposure temperature increases, with the values of
Simplified expressions of the local bond-slip relationship
The previous section has presented detailed analytical solutions for determining the parameters of the local bond-slip relationship at the interface between steel bars and concrete after exposure to high temperatures. Given the complex nature of the analytical method, computational methods are needed to calculate the critical cracking radius and other relevant parameters. As a result, the direct application of the local bond-slip model is considered impractical. The following section aims to develop simplified formulations for the parameters that define the local bond-slip relationship by employing data fitting methods. This study will rely on numerical results obtained from parametric investigations carried out using the proposed analytical method.
Properties of concrete materials after exposure to high temperatures
A comprehensive investigation on the degradation of material properties in concrete after exposure to high temperatures, such as tensile strength and elastic modulus, is crucial for defining the parameters required to formulate the local bond-slip model. Liang (2008) carried out an in-depth analysis of experimental data and formulated a design equation to elucidate the reduction rate of the elastic modulus of concrete after exposure to high temperatures:
The decrease in the tensile strength of concrete after exposure to high temperatures is described by the following formula presented by Qin et al. (2004):
Simplified expressions for critical cracking radius and maximum radial stress
Once the critical cracking radius
The numerical results suggest that the critical cracking radius
Comparisons of analytical method and simplified expressions.
The maximum residual radial pressure (
Equation (38) can be reformulated as the sum of
By substituting equation (37) into equation (39), the exact values of
The expression of
Hence, the value of
It is evident that the value of
By considering the case of
By substituting equations (43) and (44) into equations (41) and (42),
Nevertheless, the aforementioned simplified expression of
By substituting equations (40), (45), and (46) into equations (38) and (39), a more simplified formula of the maximum radial pressure
Consequently, the bond strength
Simplified expression of local interfacial slip
As previously stated, the critical cracking radius
In addition, the precise values of the local interfacial slip parameters
Validation of the simplified expressions
Validation using analytical method
A parametric study was conducted to assess the accuracy of the simplified expressions using the proposed analytical method to determine the bond strength
In the specific case where
The disparity between the two predictions is assessed using a relative deficit ratio, as defined in equation (49):
After being subjected to temperatures exceeding 600°C, the discrepancies between the critical radius
Validation using existing pullout tests
Details of the existing pullout and beam-end tests.
aCylinder compressive strength of concrete.
bCubic compressive strength of concrete.
cPO: pullout failure, SP: splitting failure.
d—: the specimen was tested without steel stirrups.
e/: the information was not reported in the original study.
Figure 9 presents a comprehensive comparison of the bond strengths estimated through the analytical method, the simplified expressions and the results from pullout tests conducted by various researchers (Asghari Ghajari and Yousefpour, 2023; Deshpande et al., 2020; Hlavička, 2017; Li et al., 2023; Rashid et al., 2019; Yang et al., 2018; Yuan et al., 2006; Zhang et al., 2019). The left column of the figures shows specific bond strength values, while the right column depicts the normalized bond strengths based on room temperature values to facilitate comparison. In Figure 9(h), the bond strengths from the specimens subjected to air-cooling and water-cooling methods are compared with the predictions. In Figure 9(i), a comparison between the bond strengths tested by Rashid et al. (2019) and the predictions has indicated that all the experimental results are lower than the predicted values. However, both the experimental and analytical results exhibit similar trends with increasing exposure temperature. As shown in Figure 9, the residual bond strengths between steel bars and concrete decrease to approximately 20% of the room temperature value when the exposure temperature reaches 800°C, highlighting the significance of considering bond degradation of steel bars after exposure to high temperatures. The good agreement among the analytical results, the predictions from the simplified expressions and the experimental data has validated the use of the proposed simplified expressions for predicting the bond strengths of steel bars following exposure to high temperatures. Comparisons among the bond strengths predicted by the analytical method and the simplified expressions as well as the experimental results.
Figure 10 illustrates a comparison between the residual bond strengths predicted by the simplified expressions and the experimental results obtained from 85 pullout tests, as detailed in Table 2. Additioal information regarding these experiments and the variables under study can be found in Table 2. The figure shows a close grouping of data points around the identity line Predicted residual bond strengths versus the experimental data.
Validation using finite element model
In order to evaluate the accuracy of the proposed simplified expressions in predicting the load-displacement behavior of the pullout specimens after exposure to high temperatures, a finite element (FE) model is implemented in the ABAQUS software. In this FE model, both steel bars and concrete are modeled as isotropic linear elastic materials to improve computational efficiency. Consequently, the tension-softening properties of concrete are not accounted for. In other words, it is assumed that the load-displacement curves of the tested specimens are primarily influenced by the interfacial local bond-slip behavior at the steel bar-to-concrete interface. This modeling approach has been utilized in prior research to simulate the load-displacement response of the bonded joints involving dissimilar materials, such as steel bars and concrete (Gao et al., 2019; Wang et al., 2022b) or fiber-reinforced polymer laminates and concrete (Gao et al., 2012, 2015; Guo et al., 2021; Jia et al., 2021; Lv et al., 2024; Zhou et al., 2022). The variations in the strength and stiffness of concrete post exposure to high temperatures are detailed in Section 4.1. The concrete cover is represented using solid three-dimensional (3D) elements (C3D8R), while the steel bar is modeled using two-node link elements (T3D2). The interaction between the steel bars and the surrounding concrete is simulated using user-defined nonlinear spring elements (as illustrated in Figure 11) to assess the validity of the local bond-slip relationship defined by the simplified expressions. Consequently, the local bond stress-interfacial slip relationship of the nonlinear spring elements in the longitudinal direction is established based on the bond-slip model defined by the simplified expressions, facilitating the computation of the force sustained by each spring element using the following equation: The FE model incorporating nonlinear spring elements.

Figure 12 illustrates a comparison between the load-displacement curves generated by the FE model and the measured curves obtained from pullout tests on the specimens exposed to high temperatures, as reported in previous studies (Asghari Ghajari and Yousefpour, 2023; Rashid et al., 2019; Yuan et al., 2006; Zhang et al., 2019). The applied loads in all cases are normalized by the maximum force recorded during the pullout tests to facilitate a clear comparison. In the FE model predictions, the tensile force ( Comparisons of the predicted load-displacement curves with the experimental results.
Conclusions
This paper presents an analytical method for predicting the bond behavior and failure modes of the steel bar-to-concrete interface after exposure to high temperatures. The analytical method conceptualizes the concrete cover in a pullout specimen as a thick-walled cylinder under uniform pressure on its inner surface. During the pullout loading process, the concrete cover is segmented into two portions: the cracked inner portion and the uncracked outer portion. The analytical method adequately addresses the changes in concrete material properties after exposure to high temperatures, including the tension-softening behavior of the cracked internal portion. It also accounts for the confinement effect of steel stirrups on the bond strength. Through the analytical method and numerical parametric investigations, simplified expressions are developed to estimate the maximum radial stresses, residual bond strength and interfacial slip parameters that define the local bond-slip relationship at the steel bar-to-concrete interface after exposure to high temperatures. These simplified expressions effectively consider the effects of various design parameters, including exposure temperature, steel bar diameter, concrete cover thickness, material strengths and stiffnesses, the maximum aggregate size of the concrete and the presence of stirrups.
The accuracy and reliability of the proposed simplified expressions for predicting the residual bond strengths of steel bars in concrete after exposure to high temperatures have been validated through the comparisons of their predictions with the analytical parametric results and the test results collected from existing literature sources. Furthermore, the local bond-slip relationship derived from the simplified expressions has been evaluated by comparing the load-displacement curves reported in previous experimental studies with those predicted by a finite element (FE) model that incorporates the proposed local bond-slip model. The excellent agreement between the predicted and observed load-displacement curves has demonstrated the robustness and accuracy of these simplified expressions for assessing post-fire bond-slip behavior at the steel-to-concrete interface after exposure to high temperatures.
The proposed simplified expressions and the corresponding local bond-slip model offer a practical tool specifically tailored for deformed steel bars in normal-weight concrete after exposure to high temperatures. The analytical method can also be adapted to different concrete types, including high-strength concrete, recycled aggregate concrete and lightweight aggregate concrete, by modifying properties to suit each material. However, this method may not be applicable to engineered cementitious composites (ECC) and ultra-high-performance concrete (UHPC), as their deformation characteristics are significantly different from conventional concrete, potentially leading to inaccurate predictions of interface slip parameters and bond strength. Overall, the proposed local bond-slip model aims to establish a foundational constitutive law for evaluating the residual bond performance of steel bars in concrete after high-temperature exposure and for estimating the post-fire load-carrying capacity of RC members.
Footnotes
Acknowledgments
The authors wish to acknowledge the financial support received from the National Natural Science Foundation of China (NSFC) (No. 51978398) and the Natural Science Foundation of Shanghai (No. 23ZR1429200). Furthermore, the authors are grateful for the funding provided by the Open Foundation of Yunnan Key Laboratory of Building Structure and New Materials (No. 2023-JKKF-01).
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: this work was supported by the National Natural Science Foundation of China (NSFC) (No. 51978398) and the Natural Science Foundation of Shanghai (No. 23ZR1429200). Furthermore, the authors are grateful for the funding provided by the Open Foundation of Yunnan Key Laboratory of Building Structure and New Materials (No. 2023-JKKF-01).
